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Microlithography Reduction Projection Stepper Lens Design: A Patent Study

I worked through a stepper lens patent application, and here is what I learned. A little bit about the lens. A little bit about microlithography.
"Microlithography Reduction Projection Stepper." That's a lot of words modifying the one little word "lens". I just threw them all in there:)
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The document I examined was Japanese patent application 10-290584, “Projection optical system, exposure apparatus equipped with the same, and device manufacturing method”, Oct. 13, 1998.
Reference that I consulted to help me make sense of it all were:
1. Matsuyama, Tomoyuki, Yasuhiro Ohmura, and David M. Williamson. "The lithographic lens: its history and evolution," Optical Microlithography XIX. Vol. 6154. SPIE, 2006.
2. Etka Sharma, Reena Rathi, Jaya Misharwal, Bhavya Sinhmar, Suman Kumari, Jasvir Dalal, and Anand Kumar. "Evolution in Lithography Techniques: Microlithography to Nanolithography," Nanomaterials 12, no. 16 (2022): 2754.
3. Joseph Braat and Peter Török. Imaging optics, Chapter 7, Cambridge University Press, 2019.
4. José Sasián, Introduction to lens design, p.36, Cambridge University Press, 2019.
5. Keith J. Kasunic, Optomechanical Systems Engineering, Chapter 9, Wiley, 2015.
Image credits are:
1. Bdieseldorff, CC0, via Wikimedia Commons
commons.wikime...
2. Tom.vettenburg - Own work, CC BY-SA 3.0, commons.wikime...
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Пікірлер: 12

  • @luomoalto
    @luomoalto Жыл бұрын

    OE here. Did you get the index from the patent? At that wavelength, the index will vary with glass manufacturer. Also, different glass manufacturers publish relative to air, N2, or vacuum so it can be tricky. Oh, and they publish at different temperatures too. It can be a real pain to decide what index to use in the deep UV, especially below 248. A lens like this will also have several compensators - elements that are adjusted after assembly to reduce aberrations. At the very least, there will be one element adjusted in x,y to reduce coma, and one adjusted in z to reduce spherical. Maybe a third to adjust the mag to exactly the right value. Deciding which elements to use is a complex process usually determined by singular value decomposition, which CodeV can do, but not Zemax.

  • @stephenremillard1

    @stephenremillard1

    Жыл бұрын

    I used the value of refractive index that was included in the patent. The patent was in Japanese along with a translated Word file of the text in English posted by the Japanese patent office. The translation didn't mention if the refractive indices were relative to air or vacuum. Of course, patent embodiments usually aren't the best optimized design. Thank you for bringing up compensators. Now that you mention it, surely the inventors had some compensation methods. I'm curious to know what. Of course, I won't be able to investigate that with my homemade code.

  • @TurboLoveTrain
    @TurboLoveTrainАй бұрын

    Thankyou for the video. I can't see Lambda and not think, λ = (h/p), I like their version: λ /NA, just use 193nm/1.55. That made me giggle.

  • @dnranjit
    @dnranjit Жыл бұрын

    Hi, I am newbie and got interested in optical design while building small refractors.I wanted to build a Petzval lens with for a small F ratio with 2 doublets for deep sky observation. Recently discovered your channel and seems to have very good information related to Optics. Looks like you have used Matlab. Would love to see how to write raytracing code without fancy software and would appreciate if you could make a video on this. Thanks for this video.

  • @stephenremillard1

    @stephenremillard1

    Жыл бұрын

    Most certainly! Stay tuned. I will post it in a week or two. And thanks for using my channel.

  • @stephenremillard1

    @stephenremillard1

    Жыл бұрын

    Done. Here's the link. kzread.info/dash/bejne/Z21qlMagprPAc84.html

  • @Fujik1966
    @Fujik1966Ай бұрын

    Hello Stephen. It seems to me that such a large number of glass-air-glass transitions will change all theoretical calculations to Zero due to re-reflections of glass surfaces. I'm a photographer, but I'm interested in microphotography. Eduard.

  • @stephenremillard1

    @stephenremillard1

    Ай бұрын

    It is a lot of surfaces isn't it. With 58 surfaces each having a 1% AR coating the back-of-the-envelope transmission is at best 0.99^58=56%. Not zero, but still a lot of loss. I'm not really sure if anything else is typically done to reduce loss with so many elements. The stray light from these reflections is probably no trivial matter either.

  • @Fujik1966

    @Fujik1966

    Ай бұрын

    @@stephenremillard1 Yes, scattered internal light will also lead to a significant decrease in contrast, halos and blur at the borders. And this is the most necessary thing in lithography, a clear/sharp separation from dark to light. It would be interesting to see an image from this lens on a matrix camera. Creating one copy of a lens is an expensive pleasure. Only an enthusiast who risks time and expense will be able to do this.

  • @Fujik1966

    @Fujik1966

    Ай бұрын

    ​@@stephenremillard1 Maybe look at this with lens blocks immersion glued on. You may end up with universally changeable options.

  • @yadongwang8629
    @yadongwang8629 Жыл бұрын

    Hello Stephen! Nice to see the video that you shed insight on the UV lithography lens design. I was thinking last night in this bulk lens ray trace as the ray angles can be larger with the strong + and - ve lens groups, do you use tan(u) instead of u in the YNU ray trace propagation?

  • @stephenremillard1

    @stephenremillard1

    Жыл бұрын

    Good question. Yes, I do use tan(u). When larger angles are involved, I find that the benchmarking against my Zemax-analyzed projects is noticeably closer when using tan(u).