Mercury 40 HP Fuel System Rebuild | Mercury 40 HP Fuel Pump Replacement | Boats.net

Автокөліктер мен көлік құралдары

See the parts, including a Mercury 40 HP fuel pump kit and more here: bit.ly/Mercury-40-HP-Fuel-Sys...
See how to rebuild the fuel system on your Mercury 40 HP EFI outboard in this video from Boats.net. This motor hasn’t run in a while, so we knew going in that there were going to be issues. What we didn’t was that the motor would be missing a fuel pump! We’ll get that first fuel pump replaced, and then we’ll dig deeper into the fuel system.
John will show you how to remove the VST and open it to inspect the components. We’ll replace the VST pump and the float needle, and then get the tank closed back up and reinstalled.
See a Mercury 40 HP EFI fuel pump diagram here: www.boats.net/catalog/mercury...
See the lower cowling diagram here: www.boats.net/catalog/mercury...
See the VST tank diagram here: www.boats.net/catalog/mercury...
See the Mercury 40 HP fuel line diagram along with the Mercury 40 HP fuel filter here: www.boats.net/catalog/mercury...
Read how to do this job step by step: www.boats.net/blog/mercury/40...
VIDEO HIGHLIGHTS:
Installing new fuel pump - 1:50
Removing VST tank - 3:50
Disassembling VST tank - 6:50
Removing VST fuel pump - 9:25
Replacing VST pump - 10:20
Installing VST tank - 12:17
Find Mercury 40 HP outboard parts here:
www.boats.net/catalog/mercury...
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In the video we’re working with a 2003 Mercury 40HP 4-stroke outboard motor, but you may have similar steps for your Mercury outboard. If you’re not sure whether these steps apply to your motor, leave a comment and we’ll get back to you.
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• Mercury 40HP Prop Seal...
Mercury 40 HP water pump repair:
• How to Replace a Water...

Пікірлер: 69

  • @ChaoticMN
    @ChaoticMN4 жыл бұрын

    Great video, very professional. I plan on T/S one of these this weekend for poor low and high idle. This helped me know what to expect with the fuel system.

  • @aNuthaRedneck
    @aNuthaRedneck3 жыл бұрын

    Thanks! Totally saved me from screwing up my 4 stroke VST. I've been to school on them long ago but today is my first time to do it and your video is on a motor EXACTLY like mine. I have had fuel issues for the last 3 or 4 seasons. Mercury tech told me my problem is the fuel cooler. it acts like it is a vapor lock issue.... I think it is more than that. Starts and runs fine then when I get ready to leave a job site it doesn't want to run as if it is out of fuel. I can loosen the filter and pump cool fuel through then it usually will start up and go again. This year it didn't do that so well.... time to get serious.

  • @garyfaulkner5633
    @garyfaulkner56332 жыл бұрын

    Fantastic, thanks from Australia!!

  • @nateanderson131
    @nateanderson1312 ай бұрын

    Great explanation beyond the actual repair!

  • @DaveGerns
    @DaveGerns4 жыл бұрын

    Nice presentation 👍

  • @30roundclipazine79
    @30roundclipazine7911 ай бұрын

    You could've lifted the vst out with the cowling in place. That's why the bottom grommet tab s slotted.

  • @kennethdewolff8453
    @kennethdewolff84534 жыл бұрын

    Learn lot again, thx

  • @brianhamilton7029
    @brianhamilton702911 күн бұрын

    Awesome video

  • @arvidmartinkat48
    @arvidmartinkat48Ай бұрын

    Nice ! Thank you !

  • @Reuldonniedah
    @Reuldonniedah3 жыл бұрын

    Great video, helped alot and the website is very to use. But i can't have them shipped over to the netherlands for some reason ?

  • @brucejohnson9365
    @brucejohnson93653 жыл бұрын

    Great video for sure the reason I was watching it is because I have a 2007 Mercury 40 Hp bigfoot and I started seeing fuel leaking out of what looks like a white plastic thing which also has really fine threads on the outside. Lots of stuff packed into that area but is that the overflow indicator for a stuck needle valve letting to much fuel into the housing? Any help would be very appreciated:) Thanks

  • @wallytavera6628
    @wallytavera66284 жыл бұрын

    I have a 40 horse Merc and fuel is coming out of the bottom carburetor at the plunger is there a rubber gasket that's in there that might be pushing fuel back out when it is pressurized

  • @steventomlinson5366
    @steventomlinson53662 жыл бұрын

    Great video, replaced alot of parts now when I pump my build I get fuel to filter starts great out fuel doesn't replenish back in fuel filter and motor stalls any ideas ?

  • @stephancordell697
    @stephancordell6972 жыл бұрын

    What about the high pressure valve on top with the hose nipple? It has a screen filter

  • @divindave6117
    @divindave61172 жыл бұрын

    stripped out screw heads are a pet peve of mine. I always replace slotted or phillips head screws with socket head cap screws. Problem with stripping screws is solved forever.

  • @beachmanist
    @beachmanist3 жыл бұрын

    Is there any chance that the low pressure pump can make alot of noise on and off again. Great video

  • @bobbyparker780
    @bobbyparker780 Жыл бұрын

    How much pressure should be comming out of the vst tank going to the fuel injectors. Was wanting to test it before tearing it apart. Thanks

  • @watercool5
    @watercool52 жыл бұрын

    ah wanted to see it start

  • @dustinabercrombie8939
    @dustinabercrombie89393 жыл бұрын

    My 06 60 Mercury efi is hard to start after warmed up. Cold starts fine. Almost like its losing prime. It begins to crank and dies for about 10 attempts then runs fine. I've changed primer bulb and main lines to engine as well as replace filter. What should i check next?

  • @georgecave1722
    @georgecave17222 жыл бұрын

    2017 merc 40 4 stroke, motor runs only for minates then quits, pump up fuel back into motor and will start again but runs only for a few minates. Thought it was vent on cap and replaced it but motor still won't operate properly. Any ideas ? I've replace the mechanical pump, cleaned all filters, checked electric fuel pump and all of that was ok. Can it be a pressure valve ?

  • @anthonyhaymond1324
    @anthonyhaymond13243 күн бұрын

    We replaced the fuel pump In the VST tank but it’s now Getting excess fuel and leaking. It runs strong so it’s almost like it has too much pressure from the VST tank

  • @SoCalMisfit712
    @SoCalMisfit7125 ай бұрын

    Have a question. My fuel filter in the right side of the engine isn’t staying full of fuel. I pump the bulb and after a while while running the engine it empties out. Is this normal or is the pump bad? I’ve replaced primer bulb hose, water separator kit new, and checked all hoses for leaks. I also took apart and cleaned out the vst and everything was good. Any help would be appreciated thanks.

  • @edwardabrahamiii3742
    @edwardabrahamiii3742 Жыл бұрын

    I need some for my 2020 merc 150 4 stroke

  • @nicoleatwell7839
    @nicoleatwell783910 ай бұрын

    Would the 60 be similar in parts and lay out

  • @norcaloutdoor5462
    @norcaloutdoor5462 Жыл бұрын

    Can you show how to drain the fuel out when un-use

  • @normwetzel5361
    @normwetzel5361 Жыл бұрын

    Would it be possible for the pump motor to continue running when the motor is shut down? The first time it happened the only way to stop it was to disconnect the battery, What it sounds like is a pump motor running and one is not able to restart the motor, We disconnected the battery for about an hour and put the wires back on an hour later it was OK.

  • @jonasthiagofarias5040
    @jonasthiagofarias504010 ай бұрын

    Qual bomba veicular usar no mercury 60 4 tempos ano 2015 e não apita ??

  • @lynneblais4760
    @lynneblais476011 ай бұрын

    Great video! The only thing that can be distracting is the background music. I wish music was at a lower volume or none at all. I find it makes the difference between a really awesome video into a ugh one. Background sound has to not distract from what you’re trying to show us folks😁

  • @adrianol333
    @adrianol3333 жыл бұрын

    How you test hight pressure pump? Can you connect it to 12volts to see if works?

  • @thediplomasta5891

    @thediplomasta5891

    3 жыл бұрын

    You should be able to hear it. And yes, you can, but be very careful. Always set up a fire extinguisher or water hose, ahead of time. Just in case.

  • @niceguydmm
    @niceguydmm Жыл бұрын

    Can you buy the assembly and just swap it out?

  • @billyzamora8431
    @billyzamora84312 ай бұрын

    What should the p s i's be. In the fuel pump

  • @luizaraujo4800
    @luizaraujo48003 жыл бұрын

    Hello, how are you? I'm from Brazil, I wanted to do some research! I have one of these, I would need that VST tank, how much does a new one cost?

  • @thediplomasta5891

    @thediplomasta5891

    3 жыл бұрын

    A thousand dollars american.

  • @garyappleby2053
    @garyappleby20534 жыл бұрын

    Need parts list

  • @zacharydavis1517
    @zacharydavis15172 жыл бұрын

    John, I have the same motor. I am having an issue of the motor starving for fuel at higher rpms. The motor sat for a few years before I bought it. I cleaned the vst, replaced the high pressure pump, replaced the lift pump, swapped the fuel filter, checked my plugs. I have used two different diameter fuel hoses to two different external fuel tanks and nothing solves the issue. I know there is air in system but I can’t figure where! I suspect the vst is emptying and then sucking air at higher rpms. So why and what is the issue?? Thank you!

  • @Med0n3

    @Med0n3

    2 жыл бұрын

    I have an 05 50hp that seems to be doing the same thing. Did you solve your issue?

  • @rubenojeda6460

    @rubenojeda6460

    Жыл бұрын

    Inyectores

  • @richardmehalick9076
    @richardmehalick90763 жыл бұрын

    What temperature should the Zip ties be rated for?

  • @thediplomasta5891

    @thediplomasta5891

    3 жыл бұрын

    Snap clamps/ratchet clamps are best. Cheapest to get them on ebay.

  • @joshburson3626
    @joshburson3626 Жыл бұрын

    Is there supposed to be a hose connected to the fuel pressure regulator? If so, where does it connect to?

  • @cesarr67

    @cesarr67

    Ай бұрын

    I have a 50hp also had no hose attached I suspect it vents to atmosphere if it fails. But I was hoping to see an answer. Did you figure it out?

  • @jeffyhuey
    @jeffyhuey3 жыл бұрын

    Should have replaced high pressure filter with that cowling off.

  • @user-yt2cp4rq2n
    @user-yt2cp4rq2n3 ай бұрын

    How to rebuild 4 stroke fuel pump 150hp

  • @anthonyhaymond1324
    @anthonyhaymond13243 күн бұрын

    This is a great video. I have a similar issue with fuel leaking (steadily) from the bottom of the tank. Can I have your email to connect with you please to help us troubleshoot?

  • @bb5297
    @bb52974 жыл бұрын

    I need the whole vst pump... How much they run ?

  • @TheCasemiester1111

    @TheCasemiester1111

    4 жыл бұрын

    I've seen them around $800

  • @fernandofelan9405
    @fernandofelan94053 жыл бұрын

    I have a 2014 Mercury efi 60hp my vst is leaking fuel out of the bottom hose. What would cause this?

  • @thediplomasta5891

    @thediplomasta5891

    3 жыл бұрын

    Bad drain seal inside the vst. Maybe a bad housing. Or maybe it's just not screwed in, all the way.

  • @tylervanbooven5764

    @tylervanbooven5764

    3 жыл бұрын

    Possibly the needle

  • @thediplomasta5891

    @thediplomasta5891

    3 жыл бұрын

    No tyler, the bottom hose on the VST is only a couple inches long. It's a service drain. But funny enough, by the time most people take it in for service, that drain is totally blocked with debris. Ergo, useless. 🤔 It's existence, is probably just some EPA thing.

  • @army9ful

    @army9ful

    3 жыл бұрын

    On my VST leak it was my float was hung on the rubber seal that the high pressure fuel pump went into.

  • @tylervanbooven5764

    @tylervanbooven5764

    3 жыл бұрын

    My problem is I have no fuel pressure at the fuel rail. I replaced the vst pump and still none. Ordered a fuel pressure regulator thinking it was stuck closed, hopefully that fixes it

  • @robertkeir4712
    @robertkeir47122 жыл бұрын

    Gg

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