Machining of an assembly fixture

Ғылым және технология

#practitioner_of_the_mechanical_arts
Web:
gtwr.de/
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Пікірлер: 262

  • @par5endos562
    @par5endos5625 жыл бұрын

    "Thermal Creep". Adding that to my list of potential band names. Thanks!

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    YES! "We are Thermal Creep! And we play Heavy Metal!"

  • @kellerrobert80

    @kellerrobert80

    5 жыл бұрын

    They were originally called Autobahn. The Dude abides.

  • @keith73z28

    @keith73z28

    5 жыл бұрын

    @@StefanGotteswinter Reminds me of when i gave my oldest brother a shop tour of the Factory/ Pressroom where i worked, (years ago), and he was gazing upon our 600 ton Verson with a direct drive Progressive transfer cycling in continuous mode, he said "now that's Heavy Metal". We had two 600 tons and they were taller than some one story Houses. But I must say the precision and craftsmanship you work in routinely is just as 'Impressive" Stefan. Amazing work.

  • @robertoswalt319
    @robertoswalt3195 жыл бұрын

    KZread has lots of people taking huge cuts on machines. It is nice to see videos like this where skills are demonstrated on how to machine tiny parts.

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    Yes - Machining is not all about material removal rates.

  • @somebodyelse6673

    @somebodyelse6673

    5 жыл бұрын

    Haha, it's down to you and Robin for who gets an electron beam machining rig on youtube first!

  • @PeregrineBF

    @PeregrineBF

    5 жыл бұрын

    @@somebodyelse6673 Tom Lipton wins that race, if you count where he works.

  • @rallybbek
    @rallybbek5 жыл бұрын

    😂 "kinda dry" that cracked me up 😆 love the detail in that part 👌👏 beautiful

  • @393strokedcoupe
    @393strokedcoupe5 жыл бұрын

    I love to watch you work Stefan. The precision you wring out of your small machines is quite phenomenal!

  • @alexreeve
    @alexreeve5 жыл бұрын

    The only place on YT where a 2mm drill is called "large" :)

  • @jimsvideos7201

    @jimsvideos7201

    5 жыл бұрын

    See Brian's - bcbloc02 I mean - recent video about the "little" 2" mill cutter!

  • @futten3230

    @futten3230

    4 жыл бұрын

    its interesting working with small stuff i have drills down to 0.3mm ive never used it on metal but its a handy tool for a model builder/maker

  • @stumccabe
    @stumccabe5 жыл бұрын

    Thanks Stefan - beautiful parts! Great video!

  • @shawnlund
    @shawnlund5 жыл бұрын

    That was one of my favourite videos Stefan, you are a true craftsman.

  • @dalejones4186
    @dalejones41865 жыл бұрын

    Wow. Two videos in one day. Now I can have a good day. Thank you so much Stefan. Appreciate you sharing your time.

  • @tomthumb3085
    @tomthumb30855 жыл бұрын

    Tremendous detail. You’re really at the top of your game. Thanks.

  • @adambacon8874
    @adambacon88745 жыл бұрын

    Super cool man! I love seeing you work on these tiny super precise pieces... awesome!

  • @Catavitch
    @Catavitch5 жыл бұрын

    Stefan, I am always impressed by your attention to detail, and your abilities to turn a complex procedure into simplistic learning exercise for people like me. Never thought I would need a microscope at the lathe, but now I see the reason to get one.

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    Thanks! Thats what I try to accomplish, break daunting tasks down into simple steps.

  • @garyc5483
    @garyc54835 жыл бұрын

    Excellent work Stefan. It is a pleasure to watch you perform your art. Thanks for sharing. regards from the UK

  • @danielscheibe8694
    @danielscheibe86945 жыл бұрын

    "quite some time since the last video" - wasn't the "Kuroda boring head teardown" video just approx. 48hrs ago? love the attitude, keep 'em coming! cheers. :D

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    Haha, that happens when you record videos over a long time. That footage is probably two months old ;)

  • @bruceanderson9461
    @bruceanderson94615 жыл бұрын

    One of your best videos. Thank you for making the effort to share your work.

  • @JayKayKay7
    @JayKayKay75 жыл бұрын

    I just finished drilling out a broken 14-24 tang screw in a 1863 Model 2 Maynard Carbine using Milwaukee Titanium ShockWave Red Helix bits in my floor standing Delta Drill press. Using ring bolt vise-grip clamps and a block of 2 x 4 pine wood, starting with a 1/16th bit and then stepping up to a 5/64ths, following a spritz of 3 in 1 penetrant oil. I channeled my inner Stefan/ToT/OxTool & Abom79 as my hand gently pecked with the quill. The broken end spiraled out and triumph was mine. I didn't screw it up. Some civil war veteran in my mother-in-laws family owned it. I got a box of parts. The precision of the machining on this thing is amazing. The side plate fit to the frame is perfect. Look up the good Dr. Maynard on the Net. He invented dental fillings and laid the intellectual foundations for the cap gun. The Model 1 had a shellacked paper tape priming system in place of a percussion cap that was advanced by opening the breech to load the weapon with .50 caliber brass shells containing black powder and tiny holes drilled in the base of the brass case. But primed cartridges were right around the corner so the whole percussion cap system was soon obsolete. All precision machinery development was driven by the need for better guns. By the way, what does that part you made do?

  • @SteveSummers
    @SteveSummers5 жыл бұрын

    Thanks for the video Stefan. Lots of good tips . I would like a set of those drills. Look very handy.

  • @stefantrethan

    @stefantrethan

    5 жыл бұрын

    Just don't look at them too hard, or you'll have lots of carbide blanks to grind stuff from...

  • @63256325N
    @63256325N5 жыл бұрын

    Fantastic attention to detail! Thanks for the video.

  • @Sketch1994
    @Sketch19945 жыл бұрын

    A little hint that might save you from trouble...PCB drills aren't solid carbide. Their shanks are usually made of steel with a silver brazed cutting tip (at least that's how the Union Tool ones that I get from ebay for 3-5€ per 10pc are). Was really surprised to find that out and kinda embarrassed as I had already made a 1/8" lathe adapter to convert the broken ones to tiny boring tools.

  • @MegaCountach
    @MegaCountach5 жыл бұрын

    Very intricate work Stephan, thanks for sharing. Cheers, Doug

  • @than_vg
    @than_vg5 жыл бұрын

    thanks so much for taking the time to document this Stefan, I know it's hard work. I've been waiting for this video for quite some time...

  • @matttradie1341
    @matttradie13415 жыл бұрын

    Watching the amount of work that goes into such a small part, one mistake, and the part is binned. I’d say the greatest talent you have is being patient, just so you think clearly about the procedure and potential failure modes. That said, I’m sure you’ve binned your share of parts over the years lol. Love your work. 🇦🇺

  • @geneintn9320
    @geneintn93205 жыл бұрын

    Excellent, as always!!!!!!!!

  • @Turco70
    @Turco705 жыл бұрын

    Stefan you are my inspiration for my daily work in my workshop !!! Thank you !!! greetings from Argentina

  • @loydsa
    @loydsa5 жыл бұрын

    All I can say is WOW! Great work Stefan.

  • @brianwarburton4482
    @brianwarburton44825 жыл бұрын

    Excellent video. Thanks for the time and effort you have put into it.

  • @wrstew1272
    @wrstew12722 жыл бұрын

    Stunning work! You never bore your fans with mundane work. From A Bomb and Cutting Edge AU to Clickspring and yourself, this web based education is absolutely wonderful. Thanks for your dedicated filmmaking.

  • @dasworkshop4967
    @dasworkshop49675 жыл бұрын

    Great execution as always, thanks for sharing!

  • @marvincallaway1325
    @marvincallaway13255 жыл бұрын

    Very good explanation and good video. You do a great job of explaining why you do a certain procedure and I thank you for taking the time to do that.

  • @KravchenkoAudioPerth
    @KravchenkoAudioPerth5 жыл бұрын

    Thanks for taking the time to make this video Stefan I know how much longer it takes to make a video and work versus just do the work. I enjoyed your reasoning as to what you make as a choice while working and why you have made those decisions. Still waiting on a electronic lead screw showcase video!

  • @urrick33333
    @urrick333335 жыл бұрын

    That was interesting ! Thank you Stefan for your effort!

  • @DochNiemals
    @DochNiemals5 жыл бұрын

    Somehow you are always able to reduce complex, daunting tasks to understandable compibents. You are a superb machinist and teacher.

  • @wint3rsmith42
    @wint3rsmith425 жыл бұрын

    Fantastic video, makes me rethink my level of what precise means.

  • @glennfelpel9785
    @glennfelpel97855 жыл бұрын

    Outstanding! Lots of really good tips.

  • @thinkdifferent6403
    @thinkdifferent64035 жыл бұрын

    wow, the quickest 50minutes i spent on youtube. Nice job kollege

  • @tadiwoj8278

    @tadiwoj8278

    5 жыл бұрын

    **〈〈think different〉〉**k

  • @TomChame
    @TomChame5 жыл бұрын

    Beautiful work, thanks.

  • @wrstew1272
    @wrstew12722 жыл бұрын

    I worked with a Thermal Creep once, quit and got a better job to eliminate said person. Dang Stefan, wouldn’t think about things moving overnight. Learned something new again! Successful video!

  • @Braeden123698745
    @Braeden1236987455 жыл бұрын

    When someone else is fishing the parts out of a tumbler its customary to tell them that there is one more part in there than there actually is. SO they keep looking and looking until you tell them "Oh yeah there were only 5"

  • @mk2cnc98
    @mk2cnc985 жыл бұрын

    Opti visor time, my tired eyes need all the help they can get, very good job Stefan.

  • @copasetic216
    @copasetic2165 жыл бұрын

    Thanks for giving inch dimensions when possible. I appreciate that. Always good to see your videos

  • @ForgottenMan1
    @ForgottenMan15 жыл бұрын

    Stefan, As a testimony to the quality of the subject matter and of the video, I just stayed up much later than I should have watching it (even re-watching bits of it).

  • @wileecoyoti
    @wileecoyoti5 жыл бұрын

    Seriously complicated and difficult part to create, amazing job executing!

  • @tonys.6034
    @tonys.60345 жыл бұрын

    extraordinary ! i like the photograph work. i acquired a gorton 1A dinosaur, still trying to learn it. thank you for your time uploading this.

  • @samuelt321
    @samuelt3215 жыл бұрын

    Thanks for show some interesting work on that little part.

  • @jeffreylehn8803
    @jeffreylehn88035 жыл бұрын

    great work as always .

  • @jimmilne19
    @jimmilne195 жыл бұрын

    Very interesting video, well recorded and presented. And, enjoyed!

  • @Tf9500
    @Tf95005 жыл бұрын

    Nice to see fine work being done ✅

  • @dws_damiansworkshop
    @dws_damiansworkshop5 жыл бұрын

    I have only one word to say: IMPRESSIVE!

  • @wuldiba
    @wuldiba5 жыл бұрын

    Art........pure art.

  • @chrisjh777
    @chrisjh7775 жыл бұрын

    A groove in a 1mm SS Screw!! Incredible. Smallest I work with is tapping holes for M1.6 screws.

  • @anonymousgeorge4321
    @anonymousgeorge43215 жыл бұрын

    Beautiful work.

  • @MrVdmg
    @MrVdmg5 жыл бұрын

    Magnifique Stefan !

  • @ROBRENZ
    @ROBRENZ5 жыл бұрын

    Excellent video! lots of good tips explained well. I see a full time business in your future! ;-) ATB, Robin

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    Thank you Robin!

  • @MrKim524524
    @MrKim5245245 жыл бұрын

    I just retired but have been interested in machine work since high school and shop class. I have a small lathe 7x12 and a small mill to get me started. Love how you did your project was very easy to follow and understand what you vere doing and why Thanks

  • @phildeeds8238
    @phildeeds82385 жыл бұрын

    Outstanding!

  • @Timeonabike
    @Timeonabike Жыл бұрын

    Fantastic!

  • @PeregrineBF
    @PeregrineBF5 жыл бұрын

    PCB drills are surprisingly short-lived for drilling PCBs. Fiberglass (PCBs are mostly fiberglass impregnated with epoxy) eats the hell out of the carbide. I bet they last a lot longer on aluminium.

  • @dancurl7580
    @dancurl75805 жыл бұрын

    I always enjoy your videos u do excellent work thanks for sharing

  • @arnljotseem8794
    @arnljotseem87945 жыл бұрын

    Excellent. Cool mystery part.

  • @robertklein9190
    @robertklein91905 жыл бұрын

    Stefan, "MYSTERY TOOL'', I don't think so, Mr. Pete had them on his guess the MYSTERY TOOL SERIES already, something to do with LEGO'S. Exceptional presentation on the snap ring portion of the build. Only 35 more pieces to go, I hope the first one fits.

  • @booleanenator
    @booleanenator5 жыл бұрын

    I like the idea of machining flats on the side of your chuck adapter. It makes re-indicating the part less problematic and error prone. I will probably be making new plates soon.

  • @ActiveAtom
    @ActiveAtom5 жыл бұрын

    In the end you actually make an amazing pair of micro-machined parts. The lead screw yes the "self living life" of the backlash (life of its own thing) vibration and yes the human bumping as you mention. Stefan the UPA 1 price from Niels Machine 1550.00 Euro much more then the 200.00 Euro (I am sad now LOL) so wow nice you have one. The stacking of the holders, shafts, collets as you mention in that mill and such is a lot of potential run out to us, cannot wait to see the results its always about the results and then in production the repeatably to us. We enjoyed your video thank you. PCB carbide drill grade could prove interesting we will watch and learn here you cutting American equivalent of 6061 aluminum? You did it, it worked for you GREAT.

  • @gertskjlstrup1804
    @gertskjlstrup18045 жыл бұрын

    So nice!!!

  • @joecnc3341
    @joecnc33413 жыл бұрын

    Ausgeseichnet arbeit, (wie immer) Stefan! Mit Freundlichen Gruessen von Romeo, Michigan, USA

  • @dizzolve
    @dizzolve5 жыл бұрын

    finish is amazing

  • @unfreundlich7168
    @unfreundlich71685 жыл бұрын

    lööks like a clutch :D nice work!!!!!

  • @Contango1000
    @Contango10005 жыл бұрын

    LOL, "It's pretty stinking good". I'm going to use that a lot in future presentations, hehe.

  • @DavidLindes
    @DavidLindes2 жыл бұрын

    40:28 - thank you for caring about such environmental impacts! Question, though: what is your disposal process instead? Capturing the waste water in a bucket? Filtering it? Letting it evaporate? Other?

  • @normanfeinberg9968
    @normanfeinberg99685 жыл бұрын

    It always amazes me how the smartest people should be running things not the dumbest.I hope some day you can take a leadership position and maybe make this world a better place.Keep the science coming.We all need to slow down and think harder.Thank's

  • @AmateurRedneckWorkshop
    @AmateurRedneckWorkshop5 жыл бұрын

    Interesting. Thanks for the video.

  • @graemescott990
    @graemescott9905 жыл бұрын

    Love it :-)

  • @metalworksmachineshop
    @metalworksmachineshop5 жыл бұрын

    Good tip on the DRO , mine asks for the end angle. I never thought to just put in 360 and add a hole. Nice work , as always..

  • @impetus444

    @impetus444

    2 жыл бұрын

    I'm glad you commented this. Now I get it! During that part of the video I didn't really understand 'why did it give him 3 holes when he asked for 4' This is awesome, thanks

  • @luckycstriker
    @luckycstriker5 жыл бұрын

    Thank you for your great videos! Would you share where you buy your grinding and polishing media ? I would like to use it for 3d printed titanium parts. As you probably know 3d printed parts usually need quite a lot of attention when it comes to the surface finish. Thanks a lot !

  • @68sweetnovember
    @68sweetnovember5 жыл бұрын

    Excellent !!

  • @tylerhensley2312
    @tylerhensley23125 жыл бұрын

    "it's just a piece of tool steel.."

  • @mpetersen6
    @mpetersen65 жыл бұрын

    I never have liked using small end mills. A full size mill versus a bench top type usauly has a much coarser leadscrew in the 5mm/.200 range. Consequently going for a really fine have feed is a lot tougher. After a while you do develop a touch. But sometimes I have wished that the hand wheel hand a built in planetary drive that had a 10 to 1 ratio. Similliar to how you see on some surface grinders. Brilliant work as always. Good to see that you are getting some Ca Ching, moola, dinaro, cash, money out of your equipment.

  • @eskoilola1320
    @eskoilola13205 жыл бұрын

    The PCB drills, especially the thinner ones, sometimes have a steel shank in which the carbide drill is attached. Found out this the hard way as I tried to make a boring tool bit out of one. After that I checked my PCB drills and found out half of them being hybrids.

  • @kirillkirillov3809

    @kirillkirillov3809

    5 жыл бұрын

    Most hss drills and Mills have a shank from steel alloy. You can easily turn, drill and mill shank.

  • @luckenbachmachineworks7000
    @luckenbachmachineworks70005 жыл бұрын

    Nice video!

  • @noelrieusset718
    @noelrieusset7185 жыл бұрын

    Great Stefan I liked the tip of taking the pressure off the leadscrew. Looking at your hole position, it would have been good to see the drawing of the hole positions, cant imagine the designer would mark hole positions in a X, Y positioning. Unless the holes were of a different radius. I myself would have designed the hole pattern in a angles and show the PCD. Did I miss something? Loved your video as always, Thank you Noel

  • @dsfs17987
    @dsfs179875 жыл бұрын

    I see Stefan is following Peters (Edge Precision) example of divulging manufacturing details of 'secret' parts :D

  • @polyhexamethyl2607
    @polyhexamethyl26075 жыл бұрын

    Wow, what a ride! is that weird to say? we're all probably a weird bunch, so i guess it's okay! thank you for another big big chunk of knowledge shared! but i'm still super curious, what these parts were made for!

  • @franklynegntimothy1504
    @franklynegntimothy15044 жыл бұрын

    You make a good teacher

  • @juanrivero8
    @juanrivero85 жыл бұрын

    I think you should take up watchmaking for relaxation. See your fellow countryman Steffen Pahlow for inspiration. I will do a clock first, but you could probably jump into a Tourbillon movement right away :). Love the lessons in small part machining.

  • @rodneykiemele4721
    @rodneykiemele47215 жыл бұрын

    Very, Very Well Done

  • @monkeyflyer410
    @monkeyflyer4103 жыл бұрын

    Magnificent work, as usual! Is that isopropyl alcohol you're using as a cooling lubricant?

  • @harrykt6846
    @harrykt68465 жыл бұрын

    very cool!

  • @piersvellacott5710
    @piersvellacott57105 жыл бұрын

    Fantastic work as usual, Thanks. Quick question Why did you use the Pantograph not the CNC router to machine the profile?

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    The pantograph is the more rigid and precise machine, so I went for that.

  • @jimsvideos7201
    @jimsvideos72015 жыл бұрын

    Screwy little bugger parts alright, but it was fun watching you peel apart the problem of making them.

  • @johncrea9395
    @johncrea93955 жыл бұрын

    Stefan I noticed in a previous video that you used moly grease on the re-assembly of a chuck, and I wondered if you could add micro-fine moly power to something like way oil to get enhanced lubricity on ways/etc?? Anu comments? Would there be any downside to this idea? John

  • @CalvinoBear
    @CalvinoBear5 жыл бұрын

    It's nice to hold parts that don't feel like they're stabbing you at every corner and edge, isn't it?

  • @bhartwigutube
    @bhartwigutube5 жыл бұрын

    I find the elves and pixies come and move the wheels on my machine tools at night, after they have finished tying all of my meter leads and other cords into knots in the drawers of my toolbox, regardless of how I loop / tie them separately. BTW - laughed at the IPA on the oil bottle. In Canada (probably other places) IPA is India Pale Ale - a type of beer..

  • @Anonymouspock
    @Anonymouspock5 жыл бұрын

    One trick I saw for getting stuff out of a tumbler more easily is to attach zip ties to them.

  • @sonderlon
    @sonderlon5 жыл бұрын

    Great Video Stefan! Question... How do you dry your tumbler media after washing it before storing it for next use?

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    I keep it in a largeish container and wait ;) Stirr it over from time to time.

  • @fireblade639
    @fireblade6394 жыл бұрын

    I just watched the nyc video of your shop... Nice nice shop you got and you look such a nice person... So simple, professional and kind, i was thinking, where can i contact you??? I will like you machine a custom camlock spindle for my logan lathe, and mod the pulleys to multy v belt, i really like the silence of belt drive lathes, i know you are in the other side of the sea but, the care and caution you take on every part is what i need for this purpose, shipping $ is not a problem or services fees... And of course i'd really love a video and a part made by you....

  • @stefantrethan
    @stefantrethan5 жыл бұрын

    Damn it, I knew I should've kept the vibratory feeders they threw out at work! Those stones sure do a nice job. Did you buy a half inch ratchet set yet? It's just not healthy you know, going without one for so long. Even the cheap 192 piece sets from BGS are fine once you grease the ratchets.

  • @bigbird2100
    @bigbird21005 жыл бұрын

    Great video Stefan if you get a big order you can go and buy that Swiss machine on your wish list.

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    A swiss is not on my list of desired cnc machines ;)

  • @piersvellacott5710

    @piersvellacott5710

    5 жыл бұрын

    Stefan Gotteswinter what would be on your wish list?

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    Probably a Euro-Cnc mill like a Deckel FP2NC with fliphead and retrofitted current Heidenhain controller, a high-end manual toolroom lathe like a Schaublin 135 plus a Jung HF50 surface grinder. If I had to decide on a vmc, probably something from DMG.

  • @PeregrineBF

    @PeregrineBF

    5 жыл бұрын

    @@StefanGotteswinter There's a company (nasamachinetools.com/) that retrofits Moore jig grinders into CNC jig grinders.

  • @brucekoehler276
    @brucekoehler2765 жыл бұрын

    Thank You Also

  • @pravado81
    @pravado815 жыл бұрын

    Really nice work, Did you use a Hemmingway Rotary broach or something else?

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    Yes, I did that with the Hemmingway broach, worked well - But a square hole needs crazy ammounts of axial force, if you cant drill it larger.

  • @johngunn7947
    @johngunn79472 жыл бұрын

    Can you provide some more information or a link to the media that you use?

  • @melgross
    @melgross3 жыл бұрын

    I’ve never made a single small part this complex. What would one charge for this?

  • @leecwilkin
    @leecwilkin5 жыл бұрын

    hi stefan. incredible work. a lot of skill in producing them, i know they can't be cheap. how much would the pair cost?

  • @StefanGotteswinter

    @StefanGotteswinter

    5 жыл бұрын

    10 hours of labour, take a average hourly shop rate and you get an idea.

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