Let's Build a Die Filer - Part 5, Scotch Yoke and Sheave!
Ғылым және технология
This episode on Blondihacks, I’m finishing the drive for my die filer! Exclusive videos, drawings, models & plans available on Patreon!
/ quinndunki
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Scotch Yoke animation courtesy of Gussisaurio, CC BY-SA 4.0, via Wikimedia Commons
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Пікірлер: 263
A Scotch yoke can be found in the middle of a Scotch egg.
@nonoyorbusness
Жыл бұрын
You're yoking right!
@timnell207
Жыл бұрын
Scotch eggs, yum. Especially from the Boiler Room in Fargo.
@capnskustomworks
Жыл бұрын
My thoughts exactly!
@c.a.mcdivitt9722
Жыл бұрын
GROAN! XD
@Tasarran
Жыл бұрын
If it's not Scottish, it's crap! 🤣
If your square doesn't fit in the round bar, you freely get round chamfers... because round chamfers is what separates us from round animals...
The truth about the billit pulley is that you don't spend that much time building an awesome machine, to spend the rest of your life watching a cast zinc hardware store pulley wobbling like a drunken sailor. Nailed it! ;)
@624Dudley
Жыл бұрын
So, so true.
Bend a V-belt around a pulley and the inside diameter compresses and the outside stretches. So, smaller pulleys need a different angle than larger one to match the "squish" of the belt..
@first_namelast_name4923
Жыл бұрын
came here to say exactly that ;-)
@MiaJones-xr2vv
Жыл бұрын
Hello Scott, how are you doing😊
Another interesting property of a scotch yoke is that it provides a true sine-wave of motion. A normal crank setup is actually the sum of two waves, with one at twice the frequency as connecting rod covers slightly less vertical distance when it is angled at each left-right motion of the crankshaft. The motion approximates a sine wave, but has a few extra funny bumps in it.
I'm jealous that Quinn manages to not lose brushes long enough to make writing 'cast iron' on them worth while! I suspect the mice steal mine...
@UncleKennysPlace
Жыл бұрын
All of mine are cast-iron blackened.
@oldfarthacks
Жыл бұрын
@@UncleKennysPlace Your mice are blackened with cast iron? 😁
@zrobotics
Жыл бұрын
@@oldfarthacks Honestly, with the amount of grinding dust in my shop any mice in there are almost definitely blackened with cast iron filings 😋
@mattl3729
Жыл бұрын
Nope- it's Underpants Gnomes. They've expanded their business model.
@kensherwin4544
Жыл бұрын
Nope. It's the cord fairies who tangle up your extension cords and air hoses that you so carefully put away. They hide brushes once the cords are all messed up.
tip for a die file yoke, do not use oil as a lubricant, use graphite powder(pencil lead) the fine particles from what ever you filled aticks to the oil and messes the machine up, graphite powder does not allow any material in as its a "solid" lubricant
@oldfarthacks
Жыл бұрын
There are a couple of lubes that use molybdenum disulfide in a carrier fluid that then evaporates. The moly is a great lube for what is going on in this machine.
Putting it on top of the motor sounds like a neat solution.
@Tasarran
Жыл бұрын
Yeah, I also wonder if it could be upside down, then you could mount them to opposite sides of the same board/bench...
@oldfarthacks
Жыл бұрын
Just go for direct drive and use a VFD to run the motor.
@mattl3729
Жыл бұрын
Can use the motor's weight to help tension the belt that way I think. Although it's probably more complicated than that...
I thought you should know: I just caught myself saying "yeah!" out loud when I saw your notification. You are definitely doing something right. I love your videos. 🤩
Yay!!! It's Blondihacks time!!!!
That slotted piece looks like the car from a very large, very crude Monopoly set 😄 As always, great fun in the shop; do please say hello to Sprocket for all of us.
I haven't been this excited about Saturday Mornings since cartoons went away (SUPER sad face)
11:33 - oh good, I'm not the only one that brings that algorithm to the analog world. :)
You could turn the motor and die filer counter clock wise. Placing the motor behind and pulleys on the right out of the way or turn more placing the pulleys in the back. This way the filer always sits as low on the counter so you can see from above downwards on the piece your working. Which is the way die filers are used best.💡💡🤔💡💡 Making a 1 inch platform stand from 1" square tube welded and a cover guard over the belt and pulleys would be the icing on the cake. 🎂🎂🎂🎂🎂🎂🎂🎂🎂🎂
Love the content, commenting for the Almighty algorithm.
Looks like I'm the first to say that sheave is groovy. 😊
Blondihacks has to be one of the highest quality machinist channels on the site! You are a very relaxed and engaging resource for education in the hobby. You explain even the most intimidating parts of machining in a clear and forgiving way, without forgetting to add a little humor!
Two ways to determine the metal type! Second more fun way is a Brucker Portable XRF Spectrometer. Maybe with a large enough Patreon base...
@jdos2
Жыл бұрын
And maybe a neutron source and a gamma ray spectrometer for another nice "up budget" way of material analysis.
Good to see Swarfy
@mattl3729
Жыл бұрын
I keep finding myself wondering if he's one of those ducks that floats head up, or capsizes...
I would mount the motor up-side-down under the die filer. Nope, I would convert a piston of a steam engine into a die filer :) Happy machining!!
The Swarfy test was hysterical.
Using binary search with gage pins is legit something I have done. I'm glad I'm not the only one who thought of that!
foreshadowing viewing joyfulness
Just now noticing the "banana" indicator next to the cm to in conversion. A nod to CEE? 😂 This and CEE are my two favorite machining channels. 😀
@marcusFZ6
Жыл бұрын
Nice to see the reference of measuring in Banana's 😛😛
can't wait for Saturday Quinn fix
Not a "metalologist"? Who else would have one of those tubes to look through and determine whether a bar is regular or fancy steel? Great episode, Quinn. Thanks,
Brilliant training Quinn! After fooling around with lathes, a shaper and a mill-drill for 45 years, I have learnt more from you in 6 episodes.
Thanks for the tip about cutting keyways! Since I upgraded my tubing roller, all my old drive wheels need keyways cut into them. Broaching is expensive and complicated. That lathe technique is something I can do with what I have. Thanks Quinn!
@MiaJones-xr2vv
Жыл бұрын
Hello, how are you doing😊
I appreciate how you adapt to small issues or mistakes and come out with a solution that works for your needs. This sets such a great example for times when variables sneak in to create havoc. Great stuff!
I think this is the same kit someone at our maker space made a few years ago, prob longer then that, but we just moved the motor to a new mount and table set up with the motor below the rest of the unit. HUGE diff is workable space. It allows us to move around the whole unit easier and not have to work our bodies or projects around the unit. Did not change anything else, and it was worth the extra work. Also, one of the guys made a piston that holds a small saw blade and you can use it to saw metal now in fun shapes.
Hey Quinn. Your videos are great in all aspects. Also, you're really pleasant and oddly relaxing to listen to😊
Clamps like a champ!
I LOVE ALL THE KIT BUILDS !!!! obsessed
If you are in a hurry to make something round you can just hold it against the 4 jaw with the jaws loose with the live center of the tailstock placed in the center drill hole then tighten the jaws. Thanks very much for the slitting saw tips. I have been buggering things up with them since for ever taking light cuts.
It's a bit more work, but you cold drill the hole first, slit it, then come back and clearance drill it. Best of both worlds.
Hi Quinn, a cogged v-belt may be better for that application may be better, they draw less hp. Rich
Front door 🚪 😂 ha ha You got me hook, line and sinker.
This project is coming along at quite a clip!
I heard some classic Canadian accent when you said "oh boy" at 12:30. At least, that's what Americans think Canadians sound like. :-)
Thanks Blondi
Hi Blondi great progress. recently I installed a vevor servo sewing machine motor on our juki industrial sewing machine. now instead of 0 rpm or terrifyingly fast , it is controllable from a slow crawl up to full speed. control is still throught the treadle. Have you considered variable speed ,by foot pedal for the filing machine? amusingly I didn't even know these motors existed until a watched a youtuber install one on his 7" minilathe.
The drive shaft needs a better oil seal as mine leaks oil. I much enjoyed making mine.
Oh, that pulley going onto the shaft made such a satisfying sound!
That mild steel is for the table supports but I imagine you probably figured that out by now.
@Blondihacks
Жыл бұрын
Sure did. 😄
I do the slot second, but. Hope, tap, counterbore. Don't drill the clearance. Then slot, then drill the clearance. Clearance over a tapped hole is a light cut, so no need to support the slot.
I wanted to take the time and let you know how much I appreciate your work on KZread. You Videos are always inspiring and informative, and I always learn something new from them. To me you are like a celebrity in the KZread world, and your influence extends far beyond your channel but into my garage like AvE and Mr. Pete Tony and the like. I respect and admire you (not in a socker way at ALL lol!), for your creativity, passion, and dedication to this craft. I hope that you know how important you are to KZread the DIY'ers community and beyond. Your content has touched the lives of so many, and I am grateful for the time and effort you put into creating it! Thank you for being an inspiration to me in the garage and so many other and all your great work. But but but really I have one thing to ask, I have a Polaris RMK 900 I can't get it running I have replaced everything but the injectors! Crap! It's the INJECTORS!
@oldfarthacks
Жыл бұрын
She is also very talented in the electronics field, even though she does do some interesting wiring for some of her components.
I have always been very hard on my self when making errors. Presumably the way I grew up. After watching yor showing mistakes - and gracefully recover from them, I am starting to be more forgiving with my own mistakes. This is also true for other YT'bers who like you show errors and mistakes. That's the way we learn. As always great content.
Quinn, your videos are such a pleasure to watch. I really look forward to my Sunday mornings with coffee. Thanks
Years watching this channel and idk why but just now as I watch the 13:51 mark it dawn on me just how actually small hobby milling machine really is.
Until now I was convinced you would power this contraption with a steam engine 😊
Oh my goodness-I saw your metals hardness tester and told my wife I wanted one. Then I looked it up on the Web and saw its price. I'll keep using scrap metals and just hope for the best.
Such an interesting episode. Thank you as always for sharing. 👏👏👍😀
Good technique on the slitting saw/clamp bolt order of operations. Thanks.
You can put a small bronze bearing in the block.
Thank you for showing us the scotch yoke Quinn, this actually gave me some ideas and a possible solution to get a drive motor to operate a piston pump. If it works, it could potentially save me several headaches and money
I had never even considered the grub screw on top of the key trick, that sounds like a great idea!
Very nice job. Something I have seen done on pulleys with little or no collar shoulder is instead of drilling and tapping the hole straight down from the top at 90° to the shaft you could have drilled a hole on an angle of about 30° from the face of the pulley about 3/4" above the bore. This should let the set screw still seat against the woodruff key and also lock the pulley since you are using a woodruff key the key would rotate in the shaft seat slightly to jam against the keyway slot in the pulley. Doing the threaded hole this way would take a bit less time since you would be removing less material in the pulley and the time needed to tap the thread would be less. Just a thought
Just as my attention is drifting back from imaging the colorful details of the Lego Die Filer... bam!, I'm having CS 344 Design and Analysis of Algorithms flash backs!
The die filer looks like the Exocomp from Star Trek 😂
@robertpearson8798
Жыл бұрын
I was thinking that the main casting reminds me vaguely of very old diving equipment.
Love the new shop!
Thanks Quin
Good to see Swarfy again! Nice to see the whole process, including the error management, since the first casualty of any project is always the plan! (Then the budget... lol) Thanks for continuing to share with us, Ms. Quinn!
Thanks for another great video, Quinn! Looks like the die filer is almost a done deal!
Nicely done!
Full cut is better than half cut 🎉🍻🥂🍾🍸🥃
I wonder if the casting for that yoke would be more aerodynamic in reverse 😊
The deeper groove will make less likely the belt pops off😉🙂
What amazes me is how you have all the proper tools and know how to use them! Just fascinating!
Thank You!
That yoke casting looks like they reused a mold they used for making adorable models of 30s Ford pickups.
The belt doesn’t bend perfectly, there will always be regions where the belt is in tension because of the bend, and regions where it is in compression. The tighter the radius of the bend the more pronounced this is, and the more the belt under compression wants to schmoosh out. Therefore; although the belt is nominally the same cross section throughout; the angle (and linear dimensions) change depending on the radius of a curve.
A Scotch Yoke: 3 elephants, a rabbi and a Scotsman go into a bar ...
A segmented vee belt is adjustable in length and eliminates possible vibration...nice on a variety of tools and machines...
Bravo Quinn, I am really enjoying this project, please consider letting us watch the rebuild on the motor.
Excellent work Quinn. Well done Cheers nobbysworkshop
Now I want to see a crank block made of Lego :)
@AlRoderick
Жыл бұрын
The scotch yoke is a useful piece of engineering to use in Lego Technics because everything's built out of right angles and standard distances, put two long bricks next to each other with a one stud space between them and you've made a very nice straight parallel slot, and a pin on an axle will run in that quite comfortably.
Love it! I really enjoy your videos.
I learn a lot from your work. Thank you~~
Can the motor be upside down? If so, you could mount it directly under, on the same piece of material, maybe on a longer board that could be clamped to the end of a bench and moved/removed as needed...? or with some pole/pegs on one edge that could be dropped into a couple of retaining sleeves on the end of a bench
I never knew making a pulley was so complicated. Good explaination
@mattl3729
Жыл бұрын
That's one thing this channel has taught me- EVERYTHING is more complicated than you think.
Great job
When this is done it should make “fettling” of castings much easier. I love to say “fettling”.
@mattl3729
Жыл бұрын
It's a fun word- interestingly, potters use it too so it applies to soft or leather hard clay in addition to infinitely harder things like cast bronze and cast iron.
Hi , how are dear teacher, so nice you are teaching. I am from Gujranwala Punjab Pakistan and I am very like you.
Your intro has never been better!
Love the little red bird with the white beak that shows up in your closeups and shooo´s of the chips.
@Blondihacks
Жыл бұрын
🐦
A good video idea would explaining the mistake when making the pulley with overlay explanations. Obvious in hindsight only, especially for us less experienced people.
"Do the math yourself, like a chump" Spoken (well, written) like a true programmer; why do something yourself when the machine can do it, and faster at that
@mattl3729
Жыл бұрын
Yeah, because you'll never have a calculator in your pock... oh, right. Damn you 80s highschool math teachers.
@grumpyoldman5772
Жыл бұрын
@@mattl3729 You forgot the imperial fist shake.
I did enjoy it.
Nice video. @3:00 Did the same thing with a round bar of stock to make a key for a pulley today. :)
This was a very technical episode, very nice
turning squares into circles and circles into squares- machining pretty much.
Thanks for the education on the hardness test. That was entirely new to me!
Nice job.
I *always* learn something from *every one* of your videos. Thanks for your expertise and engaging story-telling.
I'll be very interested to see how you mount it with the motor, and how you will go about tensioning the belt. Keep up the good work!
Everything I know about ominous foreshadowing I learned from Quinn.
@mattl3729
Жыл бұрын
I cringe a little when I read that and hope it's not all that bad LOL
You could go all out and build a stand and mount the motor underneath it. That seems like a reasonable idea. Enjoying the progress as always!
Great work and video Quinn, coming together nicely. Thanks for sharing.
Thankyou 👍
Good to see you here once again, Quinn. Keep up the good work!