John Deere Harvester Combine factory
Автокөліктер мен көлік құралдары
John Deere Harvester Combine factory - production in USA (John Deere Harvester Works).
John Deere Harvester Works is the largest, most modern combine manufacturing facility in the world. Located in East Moline, Illinois, it is approximately 90 acres under roof.
Also Harvester Combines production in Germany (John Deere Mähdrescher Fabrik).
To build a combine harvester, the John Deere plant is divided into 3 main parts.
Everything begins in the primary zone, where the most hardworking robot of the plant works - a plasma cutter. An automatic conveyor puts the steel sheets under the plasma cutter, which burns 2.5 centimeters of steel per millisecond.
Next comes the production of the heart of the combine - the threshing rotor. This is a cylinder that will separate grain from straw. The first step is to construct a cylinder weighing 450 kg. It should be perfectly balanced.
The next step is the attachment of single teeth-separators, which
harvester harvests grain. To check the balance, a balancer is used, a device that measures the irregularities of the rotor with an accuracy of up to 21 grams.
Welding of the harvester auger
The auger is a massive shaft that collects grain and feeds it inside the combine. Everything starts with a machine that makes cylinders with a diameter of 66 cm from 3 sheets of steel. Then welders weld the cylinders together, obtaining a cropper 11 m long.
After that, they attach a spiral blade to its surface with the help of 92 wedges.
At the same time, the welding robot finishes manufacturing the concave lattice walls of the rotor. These grids will act as a sieve.
The welding robot quickly makes hundreds of welds. And then people check and manually weld hard-to-reach places.
On the opposite side of the workshop, welders are assembling a massive grain hopper. Each bunker has more than 1,000 welding seams, each worker is responsible for several hundred seams.
Next is the painting shop, where every centimeter of metal is painted in John Deere's signature green color.
The painting process consists of three stages: priming, painting and drying.
First, all parts are immersed in a bath with a cleaning liquid, where they undergo a 10-stage cleaning necessary to remove residual dirt and grease.
The next step is to cover every centimeter of steel with the first layer of paint. This process is called electrodyeing. The paint particles receive a positive electrical charge, and the parts of the combine receive a negative charge.
Then special conveyors will take the harvester into the furnace. After 70 minutes of drying, the part is ready for final painting.
The final dyeing takes place according to two-stage technology. First, the paint is applied by special robots. The final touch is made by a person. Painters with airbrushes manually sketch all the observed defects. Then, again for several hours, the parts are fired in a furnace at a temperature of 82 degrees. This guarantees the durability of paint layers.
All this takes place in a special hermetic painting chamber with an area of 36,000 m².
The cropper assembly area is a factory within a factory. 24 different types of croppers are collected here. First, the technicians install the cutting device. These knives are designed to provide a uniform cutting height. To make the cutter even more efficient, workers install ramps. These yellow strips moving along the ground will keep the knives at the right height. Finally, protection against stones is installed. These steel sheets prevent stones from getting inside the cropper.
The next important detail is the robbery reel. The reel is 11 meters long and weighs a lot. To install it, you need a jack.
The final assembly line. Here, the combine gets a body, a hopper, a cabin and an engine.
0:08 Press shop and plasma cutting
1:19 Threshing rotor assembly
2:48 Welding lattice walls
3:41 Welding of a grain hopper
5:00 Welding of the harvester auger
5:43 Paint shop
8:27 Cropper assembly line
10:12 Final assembly line
16:41 Harvester testing centre
Пікірлер: 241
15:55 Right front tire. Glad to see even factory workers leave there tools on the tires when they drive off. Glad it's not just me!
@uborkasnega
Жыл бұрын
там вокруг стоят несколько фотографов, возможно, это кто-то из них что-то оставил при подготовке
@mattgood3453
Жыл бұрын
I noticed that also. Glad it's not just me.
@allenbrown7820
Жыл бұрын
At least it fell to the side and not under the tire.
@chrisjones5972
Жыл бұрын
lol, saw it too
@jolavilla7777
Жыл бұрын
.
I worked as an intern in the Process & Tool group of the Manufacturing Engineering Department back in 1980. Deere was building conventional combines at the time, with the largest machine being the 8820 Turbo. I really enjoyed working there and thought the work ethic was outstanding, as compared to some of the aerospace industry in California. Combine technology has totally changed since then, moving from conventional (with beaters, blowers and straw-walkers) to rotary technology. Harvester Works in 1980 was vertically integrated, having its own foundry, forge and machine shop. Other than tires, cabs and diesel engines (which were manufactured by Deere in Waterloo, Iowa), nearly EVERYTHING was built on-site! The place was amazing! Thanks for producing this video - it brought back a lot of memories.
John Deere is what keeps Moline alive.
Long live John Deere Nation.
Man, the sheer complexity of this beast is truly incredible. It's amazing how they package it all together.
Im so glad to be apart of this process. Im subcontracted to a company that makes a couple parts fot this harvester one of them being at 12:25 .I'd be honored to join them at their East Moline plant.
@cluckhead1913
Жыл бұрын
What kind of money are you making now and how much more will you be making if you join JD direct? These guys seem to be union, so I'm guessing around $35/hr?
@Agentkiller093
Жыл бұрын
It seems like i would be making about that. I agree JD is very union tho working for them would be very corporate. Where im at now were not union because the place is old school but still very professional. I make $20/hr where im at now.
Awesome love watching Deere combines
I got an x9-1000 on my trailer rite now. Aside from weight and size, it's a joy to pull. Easily Balanced, the loading shop is fast and out of the elements and the tie points are easily found.
Can never see this enough. Thanks
O cara que cria uma máquina dessas é um gênio 😎
Always nice to see that green paint being sprayed john deere is the best
Parabéns pelos vídeos... Aqui no Brasil temos muitas, máquinas da marca John Derre. Rio Verde- Goiás Brasil 😎
@williamcorleu5839
Жыл бұрын
The best combine made John Deere
Me fascinan un mundo las máquinas y sobre todo ese tipo
We got to give a shout out to the people who design such a complex piece of machinery. At least there is one thing left that is built in America.
0:08 Press shop and plasma cutting 1:19 Threshing rotor assembly 2:48 Welding lattice walls 3:41 Welding of a grain hopper 5:00 Welding of the harvester auger 5:43 Paint shop 8:27 Cropper assembly line 10:12 Final assembly line 16:41 Harvester testing centre
@anshuwaskel3412
Жыл бұрын
Adq@
@MikeF055
Жыл бұрын
No robot in the factory works harder than your robot narrator trying to pronounce manufacturing words. You are lame.
@lindaazoug2612
Жыл бұрын
🇺🇲🗣️👉man truck 🇺🇲👈👇👉🏭 man truck 👈 🚛🚛🚛🚛 👈🏭👇👉🗣️🇺🇲👈👆🗣️🇺🇲👆👆👉
@emanueladamsgomez3876
Жыл бұрын
Es en Illinois? La fábrica
@roberthoffman870
10 ай бұрын
The first manufacturing machine is not a plasma cutter. It is a laser.
Máy móc hiện đại quá .nhìn thích thật.
Give the right to repair back to the farmers!!!
@mattsimmons1971
Жыл бұрын
How do you not have the right to fix your junk?. You can order and install your own parts
@motojustin4
Жыл бұрын
@@mattsimmons1971 Clearly you are not the sharpest tool in the shed. Do some research on John Deere.
@BuiltFordTougher
Жыл бұрын
I install my own parts all the time, on all my John Deeres.
@laqundrabarnett4141
11 ай бұрын
@@motojustin4And clearly you just hate John Deere.
@motojustin4
11 ай бұрын
@@laqundrabarnett4141 I think you are missing something between the ears.
Ran a 95 JD through the 1960's and early 70's ..age started 10 years old ..last year 21 years old..a lot fewer parts..ran it for 10 plus years new it from front to back..top to bottom..simple to fix..replaced one motor..and hundreds of sickle knives...and a lot of tunes of grease..and no cab ...cooked in the summer heat and froze in the windchill of corn harvest
Quá hay
A lot of old verses new footage. A combo between early 2000’s and today.
@juyelkhan8791
Жыл бұрын
good...spek...token.....love...my...big...bos....big...fand....m....te...kompane...now...token u.........k..l...se...work..........endea...se...wor...ame...worken....job...korla.....balo...lakto.. bagla....se...work....smol...mane...salare.. 13ooo..hajar...kob...nor..mal..my...salare... ..ame...jokon....k...l....celam....4oooo...hajar...salare...paitam...bagla...tak......bagla..se...worko...sobai...hi....salare...amar...sodo.. normal...salare......ame....centa...kortace...abar...k....l....jaitam....hi....salare...powear...jono
@juyelkhan8791
Жыл бұрын
se...worko...sobai...parmant...ame...sodo ...o...parmant...tait...pate.......bagladas.....manos...workar...estap...no...good...dornate...kora...sobai....sobai...sobar...sata......sotane...kora....bedas...good...ol...workar...estap......hi...salare...mela
Still fascinating and have been there !
Thanks 😊
Lo mejor en agricultura ❤
The best intelligent welding production line and comprehensive smart factory solution provider in China.
É as melhores
Very nice video. And special thanks to the one who decided we didn't need wall to wall music and narration.
Very nice🦌👍💯
Good luck to you best one work I from ın turkey thanks
15:56 as the combine begins to roll, tools go flying.
The best machine JHON DEERE 🏋️🏋️🏋️🏋️🏋️🏋️🏋️🏋️🏋️🏋️
@williamcorleu5839
Жыл бұрын
You got that right John Deere all the way
@chadwilliams2973
Жыл бұрын
John Deere copies Case IH has for years
@brianholland2916
9 ай бұрын
Caterpillar!!!!
When I was there they were still making walkers with rotarys on the same line.
Realy I like this factory
Nothing beats the iconic Allis Chalmers Gleaner for amazing looks and innovation
@boomer1049
2 ай бұрын
Exempt of course a Deere😂
Hi sir it is good very power truck john deere
It's such a peaceful life, beautiful nature and fresh fruits. No greedy corporations and board director. Wonderful. And it's an honor to have you visit our channel, we can discuss more about our experiences in harvesting and building farms.
Super👍👍👍
See a lot of new deere stuff show up, back of the trailer, and break down before the transport can even leave the yard. But as a plus they cant get parts because there are none in the country. They are outstanding machines!
sublime tout simplement merci
Beautiful good machine you are great company why don't made tractors like kubota sunshine look it how much Beautiful ❤ God bless you and protect you ❤
Get Er' Done!!!
Mooie video 👍👍🚜🚜👍👍
I like working on the farm with this harvester❤ it
Cool Video:)
I drive past that factory every day! They are building something new where they parked the finished product.
Weird i saw X9s and S7xx and some older cab combines as well. Would be cool do watch one model be built
@superpuppyvlogs5925
Жыл бұрын
It’s quite a sight, I’ve been on a Gold Key Factory tour, got to see our combine be built.
15:53 that is one lucky drill!!!
Just got a new 9520r and it's a beast 💪 runs like a Cadillac it's built tuff and very easy to understand and run very user-friendly Nothing runs like a deere 💪💪💪💪💪
@kenhofer8063
Жыл бұрын
You’re thinking about the CLAAS
@jeremiahentz8505
Жыл бұрын
@@kenhofer8063 fuck no I am not thinking about a claas
@joshpitts7256
Жыл бұрын
🤣
@Dwightstjohn-fo8ki
Жыл бұрын
"they don't apologize for the sticker price on the green ones"!!
Sensacional
1 harvester coming right up at your farm😉
New subscriber
สุดยอดมาก
جوندير مكنة. رائعة
"Alice in the wonderland". Thank you to all of you part of the Chain that manufacture the Tools to harvest " our daily bread" at John Deere.
nice vdeoo
💪💪💪
STS 😍
Sadece FUVAR alanına gidecek dediğinde. İyisin iyi uğraşılar tüm işçiler. O zaman sağlamlığa bakı. Dört dörtlük rizik gibi çabucak oluşur.
Spose it's easier to slam together than work on after the fact...yep
Wow
Baby kingDom TeSla 😍🙏😻👉💚
For the $1MMs these things cost, I hope that the quality control process is broad, wide and in-depth
Anyone see the New Holland drawings up on walls lol😂
Word !
CHICLAYO PERU 🇵🇪
@juyelkhan8791
Жыл бұрын
bagladas...kom...salare...dea.....workar..dar... ora...kote...pote...o......taka...ke....ora...mater...neca...nea...jaba......hara...manos sodo...omanos
Yes bring some new tech
15:55 guy nearly ran over impact lol
👍
Só Verde
John Deere is the world Aq equipment industry leader. At this time they have a full electric combine in field testing preparing for the future. !
@samschultze1454
Жыл бұрын
no they dont lol
@noneck3099
Жыл бұрын
lol....John Deere is despised for its throttle hold on farmers right to repair their own equipment...
@Beyonder8335
7 ай бұрын
@@noneck3099by people who don’t know what they’re talking about yes.
@ProjectHailMary
7 ай бұрын
We do not make electric combines yet, the idea is being floated around
@ProjectHailMary
7 ай бұрын
@@noneck3099 Deere has the right to repair
👍👍
15:57 Where did I put my drill?
Have a look at the right hand wheel at 15:57
@Dennis-bj9cj
4 ай бұрын
At least the drill didn't get run over
😎😎😎😎😎😎👍
2.5cm per millisecond? 😂 That machine absolutely doesn't move that fast
How many combines do they produce every day ?
@rogerhecker4111
Жыл бұрын
Back in the 70s when I was hauling equipment l was told 7 a day and shipped 7 a day …Could be less now with electronics
wouldn't waste my money since you can buy it at lowes lol
It looks like all of the testing they were doing was with a empty hopper! ??? Why
I know this is off topic but I installed several of those orange roll up doors on the building they are rytec FS1000 highspeed impact doors I also installed them in American airlines coke Pepsi. I get to go to do many factory's and see how things are done up close
@ericerto8250
Жыл бұрын
@@laurie3546 hi not much
@laurie3546
Жыл бұрын
@@ericerto8250 Where ya from ? How old are you ? Nice 😊 meeting ya !😣🥺
@ericerto8250
Жыл бұрын
@@laurie3546 I am 45 I live in Chicago. How about u
@laurie3546
Жыл бұрын
@@ericerto8250 Oregon, I’m 34, nice 😊 meeting ya ! 🙃
@ericerto8250
Жыл бұрын
@@laurie3546 same here it is nice to meet u
pretty sure that is a laser cnc at the start of the vid.. not a plasma table
What is the price tag?
Does this factory have tours?
@John-Deere
Жыл бұрын
Yes they do
How much US$ is each one worth ? Amazing machines, green machines.
@garretthanson6424
Жыл бұрын
Probably 500k-ish
Mermi tip kontürabatör zıpka vurucu. Sayısız lama kol düzme içine. Geçişi yok BUĞDAY başağının.
did everyone see the Racers Tape hold things together
Did anyone notice the drill falling off the front right tire:) ?!
If it ain’t red, it stays in the shed
🇺🇸❤️🇺🇸❤️🇺🇸❤️
You can buy a pre shaken combine now
Why don't the make the unloading auger pivot in the middle so it can unload eather side
Cómo puedo tener una visita a estas plantas de john Deere??
Nothings run like a deere
@interman7715
Жыл бұрын
Nothing copies like a Deere hahaha.
@jeremiahentz8505
Жыл бұрын
@@interman7715 they make it better tho 👌👌💪💪💪💪💪
@juyelkhan8791
Жыл бұрын
lepe...ope...sopna...roje....pope...tait...kombol....ata...amara...balo...moto...coda...da..na...ora...sobai..tai...ame...dakata.....salare...ja...pi...ta...dea..enjo...korta...oa
@interman7715
Жыл бұрын
@@jeremiahentz8505 What better ?
Something falling off tire at 15:58
Thats a laser not a plasma cutter.
What engine make are in the combine’s?
@samuelgilbert8570
Жыл бұрын
John Deere builds their own engines
@michaelchippington7784
Жыл бұрын
@@samuelgilbert8570 ok thanks
Why collering all hydrolic lines to? Oke cheap but why ?
what is the largest combine does John Deere make
@alexvolk31
9 ай бұрын
The X9 1100
İstanbul Türkiye yaşıyorum ben de
This vid must have been takin at different time casue there was x9 combines there and a 9660sts
Cuzinx
i'd love to know how many man hours to make one of these machines . and how long from start to finish in the factory
@ProjectHailMary
7 ай бұрын
Usually between 20-26 machines are out the door in a day