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JAWA 2-stroke power tuning (part 5) - exhaust pipes
Hi folks, 2-stroke & JAWA lovers, welcome to another little garage insight. It’s about the pipes this time. A PAIR of exhaust pipes of course - as usual on a historic twin-port Jawa.
Quite a bit work to make them fit the bike. Technically it’s a bit of a compromise as the length - in case of straight pipes - is limited for obvious reasons.
Special thanks to Sir N. Stiller / lasernst for his support on the sheet metal design.
In case you like to see more:
Here is the making-of the JAWA 559R engine:
• JAWA 2-stroke power tu...
Cylinder & piston:
• JAWA 2-stroke power tu...
Special clutch:
• JAWA 2-stroke power tu...
Thanks for watching.
Пікірлер: 285
I spent 17 years in the industry building two-stroke expansion Chambers and loved every minute of it.
@Quiet.Light.Engineering
Жыл бұрын
That’s a very personal & special feedback. Thanks a lot.
@pirazarkhan7383
Жыл бұрын
Sir can u tell me how to calulate and make a perfect expansion chamber for a 2 stroke tuned vespa150 super
@pirazarkhan7383
Жыл бұрын
Sir can u tell me how to calulate and make a perfect expansion chamber for a 2 stroke tuned vespa150 super
@Quiet.Light.Engineering
Жыл бұрын
I recommend a Vespa Specialist for that project. There is plenty of them in Europe for example.
@matheusvanos5649
Жыл бұрын
I agree with Mr. Chuck, fantastic job!
When I was a teen I used the spare time teens have wisely. I used to buy crate bikes that nobody knew about or had long forgotten. Jawa, CZ, Penton, Bultaco, Montesa, Ossa - and make them absolute museum pieces. New or better than new. Then make a fitted cover and my mom would embroider the logo and sew, my dad would waterproof them. Buyers came from far away and NEVER haggled on price. These machines are works of art and should be treated like precious treasures and rode into the ground like ya stole it. When you ride one and it gets the wind in your face and you and the bike become one and you find your pace, that happy place where the two of you just tick: replace THAT! When you look deep into it's paint work so rich and deep and flawless...see the sun blinding you off the chrome...You jump back on it to ride it LOTS more! It's a love affair, man. I could NEVER be happy with factory new being "good enough".
@Quiet.Light.Engineering
Жыл бұрын
Very true Sir, very true.
Я просто в шоке! Сколько проделано работы😐 Титановый труд. Я ремонтирую явы, посмотрев это видео, я понял что я не ремонтирую явы, я их протираю от масла! Автор просто проделал очень серьезный путь👏 Красава
Dear Mr von Stern. Thanks for sharing another extreme masterpiece of skill & mechanical beauty. There won‘t be many people on the planet who invest such a level of endurance and passion for their vintage bike. Keep up your wonderful work.
Nur wirkliche Liebhaber beherrschen einen solch perfekten Job...sehr gut👍
@Quiet.Light.Engineering
Жыл бұрын
Danke Oliver.
Siegfried, You have amazing talent and patience for that matter. Great to see tuning work on a Jawa for a change.
@Quiet.Light.Engineering
Жыл бұрын
Thank you, Sir! 👍🏻👊🏼😀
Evil sound! Perfect job! My first bike was the Jawa and now I'm thinking about it again, thanks a lot for the video!
@Quiet.Light.Engineering
Жыл бұрын
You are welcome. Regards S.v.S.
I've watched every video of your jawa tuning, this work is absolutely brilliant and well done , in each detail. I'm a two stroke lover since childhood and i completely agree with what you have done. Decreasing crank weight, converting the piston port to reed valve... everything made respecting the original look of the Jawa. Very pleasant to watch till the end, i hope you make more videos for a good listening to this singer! It runs like later ari-cooled cross with many rpm and a lot of torque at low. As i expected you had issues with gearbox and clutch system, but you solved brilliantly. I've recently got a spare cylinder for my californian 250 and i was thinking to work on the cylinder, not something so radical but definetly they have good potential. Still thank you for sharing these brilliant work, have a nice road :)
Просто великолепная работа👍 Парень, ты просто гениальный мастер, прими искренние слова с уважением
As a fabricator and welder of 30+ years I can truly appreciate the skill and craftsmanship in making these. Excellent job, I bow down to you. Beautiful pipes. In a future project I suggest tack welding your entire pipe together then filling it with a constantly replenished supply of argon (back flushing). It will give a cleaner weld on the inside and a stronger weld for resistance to metal fatigue.
@Quiet.Light.Engineering
Жыл бұрын
Thanks for the tips and feedback. In my view the biggest potential for weld improvement is a turning device for automated feed…
Sehr geile Arbeit Siegfried, viel Liebe zum Detail und am Ende ein perfektes Ergebnis! Habe dich heute erst entdeckt weil ich krank im Bett liege aber davon möchte ich gerne mehr sehen, mach weiter so. 👍
Your level of craftsmanship is unreal , great job 👍
@Quiet.Light.Engineering
Жыл бұрын
Oh, wow. Thanks for the intense comment.
Erstaunliche, super professionale Arbeit. Noch dazu in einem sehr sympthischen Video verpackt - dankeschön!
@Quiet.Light.Engineering
Жыл бұрын
Danke für das exklusive Feedback.
beautiful work as always ...looks stunning
@Quiet.Light.Engineering
Жыл бұрын
Thanks Asif!
For man, who was born in the same country, where this bike was produced, is this project something special... Amazing work 👋👋 Always great to watch your videos
@Quiet.Light.Engineering
Жыл бұрын
Thank you Sir. Greetings to 🇨🇿
Diese ganze Arbeit,der Wahnsinn absolut 👌
@Quiet.Light.Engineering
Жыл бұрын
Der Mensch braucht stets auf fordernde Aufgaben!
Beautiful work bro those are some amazing looking and sounding pipes 👌😎
@Quiet.Light.Engineering
Жыл бұрын
Thank you, Sir!
Damn, I am envious of all the skill, money, time and equipment you have.
Excellent work done.State of the art!
@Quiet.Light.Engineering
Жыл бұрын
Thank you, Sir.
Ein Meisterwerk der Handwerkskunst👌
@Quiet.Light.Engineering
Жыл бұрын
Ja, danke. War ordentlich Aufwand… bin auch zufrieden mit der ersten Arbeit dieser Art.
Ale masz fajny przyrząd na prasę do małych stozkow 😀 piękna robota.
schöner Sound und super gute Arbeit!
Unbelievably good !!! UNBELIEVABLY GOOD. AMAZING AMAZING LOVELY WORK, MAN !!!
@Quiet.Light.Engineering
Жыл бұрын
Thanks for watching & your appreciation.
Excelent tunning jawa...great work and badass sound 😎
@Quiet.Light.Engineering
Жыл бұрын
Thanks Mate 🤟🏼👍🏻🤟🏼😀
Freaking cool work, well done 👏
@Quiet.Light.Engineering
Жыл бұрын
🤟🏼👊🏼💪🏼😉
fantastic- waiting for a video on speed checks with this setup !
@Quiet.Light.Engineering
Жыл бұрын
👊🏼🤟🏼😎
pěkná práce, motor jde krásně do otáček
@Quiet.Light.Engineering
3 ай бұрын
🤟🏼💥✅👍🏻
Absolutely amazing job 👍
@Quiet.Light.Engineering
Жыл бұрын
Thanks a lot for your feedback.
Enjoy watching your work ♥️
@Quiet.Light.Engineering
Жыл бұрын
Thanks Mate 👊🏼🤟🏼.
Absolutely superb, many thanks
@Quiet.Light.Engineering
Жыл бұрын
Thanks Richard!
Great video love the sound of it
@Quiet.Light.Engineering
Жыл бұрын
Thanks Mate!
Sound Amazing ! Again,again...
@Quiet.Light.Engineering
Жыл бұрын
Yepp.👊🏼👊🏼🤟🏼👍🏻
Уважаемый мастер, похоже Вы до 100 лет будете увлечённым своей страстью к качеству исполнения и к полёту мысли!🎉❤😊😊😊
@Quiet.Light.Engineering
21 күн бұрын
🙂👍🏻
The out come is beautiful
@Quiet.Light.Engineering
Жыл бұрын
Thanks Mate!
Εξαιρετική δουλειά, φρεντ!! Μα άξιζε τον κόπο, το μηχανάκι αυτό ειν αργοστροφο, κ λίγη δύναμη να πάρει ακόμη δεν θα του φτάνουν φρένα, αναρτήσεις, λάστιχα μετά... Μπράβο, πάντως!! ❤️
@Quiet.Light.Engineering
Жыл бұрын
👊🏼🤟🏼👍🏻
very good work - perfekt sound!!
@Quiet.Light.Engineering
Жыл бұрын
Thanks!
Well that's a beast right there😏
looks very professional to me. great welder
@Quiet.Light.Engineering
Жыл бұрын
Thanks you, Sir!
Hut ab! Richtig schön gemacht, genau so muss das aussehen . Ist schon sehr lange ein Traum von mir einen Resoauspuff wie deinen, komplett selbst zu berechnen und zu fertigen. Hab für meine Ktm comet einen Leovince ZX Resonanzkörper mit dem Endschalldämpfer einer Zigarre verschweißt. Sieht deinem Schmuckstück ziemlich ähnlich. Respekt und Anerkennung aus Wien 😉
@Quiet.Light.Engineering
Жыл бұрын
Danke Lukas. Viel Spaß mit der Comet!
Beautiful Sound ♥️♥️♥️💨
@Quiet.Light.Engineering
Жыл бұрын
👍🏻👊🏼💪🏼💥☄️
Beautiful!!!
@Quiet.Light.Engineering
Жыл бұрын
👌🏻👍🏻😃
Sehr schöne Arbeit 👍🏻
@Quiet.Light.Engineering
Жыл бұрын
Merci. 👊🏼💪🏼
Cool great done
Sehr schöne Arbeit👍
@Quiet.Light.Engineering
Жыл бұрын
Merci Kamerad. 👊🏼👍🏻
Sounds lovely...
Instant subscription. Amazing work
@Quiet.Light.Engineering
Жыл бұрын
Thanks Bogdan!
Absolute Meisterarbeit!
@Quiet.Light.Engineering
Жыл бұрын
👊🏼👍🏻💪🏼
About 12 years ago, I designed & built the entire exhaust system for my 1988 Jawa 500-826 500R Mk.II. I ran the numbers and deliberately made one of the headers 8cm. longer than the other, which causes the Rotax 504 engine to ease into "coming on the cam" at 6,000 RPM, fully light up between 7,000 to 9,000 RPM and rev out at 10,000 RPM. The silencer is a cut shorter 638 silencer (for the megaphone effect) with the innards of a Micron race can with added adjustable backpressure tubes (because 4 stroke singles hate straight through pipes / need backpressure). Top speed was up from the strangled stock 95 MPH to just over an indicated 115 MPH.
@Quiet.Light.Engineering
Жыл бұрын
Very interesting. Thanks!
Delightful.
nice job, compliments👍
@Quiet.Light.Engineering
Жыл бұрын
👊🏼👊🏼💪🏼.
looks Realy NICE
@Quiet.Light.Engineering
Жыл бұрын
Thanks Mr Sommer!
Perfect work.. 👌👌👌👌👌
@Quiet.Light.Engineering
Жыл бұрын
Thank you, Sir.
Wow, great work 🔥
@Quiet.Light.Engineering
Жыл бұрын
Thanks for the positive feedback.
@abhimanyuinjeti5326
Жыл бұрын
@@Quiet.Light.Engineering sir, i am from India and we got the jawa 250 two stroke bike running here. Later the ideal jawa company was closed due to bankruptcy and a new breed was born out of ideal jawa called the yezdi. I own a yezdi, the model name is roadking.
@Quiet.Light.Engineering
Жыл бұрын
Yes, and you’ve got the new JAWAs with 300cc produced in India. Good looking bikes, one can buy in Europe too, now.
@abhimanyuinjeti5326
Жыл бұрын
@@Quiet.Light.Engineering yes it is relaunched after decades. Both the jawas and yezdies. My yezdi is a two stroke 1996model. A 250cc
tolle arbeit mein freund... respekt
@Quiet.Light.Engineering
Жыл бұрын
Danke für den Zuspruch.
It is brutal 😮
Respekt! Du hast was drauf!
@Quiet.Light.Engineering
Жыл бұрын
Recht herzlichen Dank, Kollege Hinterhofschrauber.
Sehr schöne und präzise Arbeit. So einen Auspuff könnte ich auch gut für meinen Berlin Roller gebrauchen 😁
@Quiet.Light.Engineering
Жыл бұрын
👊🏼🤟🏼Roller Berlin mit 40 PS?? 🚀🚀🧨
@halmakenreuther8843
Жыл бұрын
@@Quiet.Light.Engineering 15 würden mir schon reichen 😂
Very cool
Оно этого стоит Грамотно и красиво получилось 👍👍👍👍👍
nice job 😍
@Quiet.Light.Engineering
Жыл бұрын
Nice comment. 🥰 Thanks.
Mega Handwerk so was habe ich noch nicht gesehen ich bin schon 63 Jahre top genial
@Quiet.Light.Engineering
Жыл бұрын
Das alles und noch viel mehr… Danke Rio!
Sounds nice, a lot of work for something that might work or might not. there is so many variables in to making a 2-stroke exhaust pipe that its almost always hit or miss :D
@Quiet.Light.Engineering
16 күн бұрын
That’s right. This one produces good top end power but the low end is way weaker than expected. So it’s more for a drag race, but not normal driving.
Просто шедеврально!!!!!!)
Super video
@Quiet.Light.Engineering
Жыл бұрын
Thanks Andrej. 🤟🏼👊🏼
Optisch eine Wucht. Prima!
@Quiet.Light.Engineering
Жыл бұрын
Danke. Ja, sind ganz gut geworden die Dosen…
Дуже гарно все зроблено) мотор працює неймовірно добре...
@Quiet.Light.Engineering
Жыл бұрын
Дуже дякую! 👊🏼👍🏼🤟🏼
Building my rezonator on my 60/4 S51 (with a 21mm Dellorto carb and factory 4 speed gearbox) was the single most huge powerup step of all the things I did to it (to reach a stable max speed of 100kmh)
@Quiet.Light.Engineering
Жыл бұрын
Thanks an achievement. Unfortunately its all a little more complicated if you cylinder has to pipes, hence wants two resonators…
Hammer Arbeit 👍 Wobei eine RAW Optik mit den Schweißnähten auch ganz witzig gewesen wäre. 🤣 Natürlich nur Spaß. Sehr schön!!
@Quiet.Light.Engineering
Жыл бұрын
Herzlichen Dank für den Zuspruch.
min 4:56 ingenius tool, Good job!
@Quiet.Light.Engineering
Жыл бұрын
And simple to make!
That's good!!!
If it’s faster- then it’s better! Great 👍 work
@Quiet.Light.Engineering
Жыл бұрын
👊🏼💪🏼🤟🏼
@muckle8
Жыл бұрын
Siegfried , is the carb a solex? Can you upgrade this a bit?
@Quiet.Light.Engineering
Жыл бұрын
I use a Keihin PWM38.
Прекрасна робота .
great!
@Quiet.Light.Engineering
Жыл бұрын
🤟🏼👊🏼👍🏻
My first bike in 1975 man was it fast 😮
Those pipes would look awesome with fins!
@Quiet.Light.Engineering
Жыл бұрын
🤔😀🤟🏼👊🏼
Geile Scheiße, eine feine Anlage! Und auch ein schönes Video!
@Quiet.Light.Engineering
Жыл бұрын
Merci!
Саунд божественный!
Highly appreciated work. 👌👌👌👌👌👏👏👏👏👏👏. Happy to see this video. Please let me know if there any possibility to buy this kind of similar calculated expansion pipes of same quality.
I'm curious about power gain..is it gave you the expected performance? More top end power or bottom to mid?
Amazing work and awesome welding! Can I ask what settings you were using on your welder to prevent burning through such thin metal?
@Quiet.Light.Engineering
Жыл бұрын
For initial spots I used below 10 A. For weld I used settings between 25 & 35 A. I was told professionals use higher power but well much faster, which reduces heat affected zone and results in better weld. I’m hobby welder!
Waooo!! I need this
Bravo👏👏👏👏👏👍
Oh my fu*king gosh! That is beatiful work. Are you from Germany? Lets arrange some small trip in the spring! :)) I have to see it with my own eyes.
Sensacional 👏👏👏👏👏🇧🇷🇧🇷🇧🇷
Great build, top. Any more news on the project?
@Quiet.Light.Engineering
8 ай бұрын
Hi, thanks for the comment. The improved and heavy duty gearbox is in the making still….
Do you have the dimensions for this as tuning a 125
Hi, Mister Sieg. :) i'm just wondering do you have any plan's for tho exaust's? or even better question... would that exaust wor ok. on Jawa 350 TS 2 cyl.? I would like to make some better exaust for mine... so I would be happy if you would help me... thank you very much in front...
it's creazy but i like this 😉
wow😎
@Quiet.Light.Engineering
Жыл бұрын
😎👊🏼💪🏼
Hey there,nice work man I love it, ❤❤ I need to contact you man, cause I want to build a pipe but I don't have the book ,is there any chance I can get a pdf file?
👍
great skills and sound ! congrats! how does the TÜV guy react?
@Quiet.Light.Engineering
Жыл бұрын
Those exhausts are not for daily purpose…
👍👍👍
Absolut liebevolle Arbeit bis ins Detail, Hut ab! Mich würde kurz interessieren, für welchen Drehzahlbereich (ca.) der Auspuff für die 353-er gedacht ist? Bei den normalen (ungetunten) 352, 353, 354, 360, ... Motoren ist ja eine schwere Kurbelwelle drin, die keine hohen Drehzahlen (über 6000U/min) mag und verkraftet. Gruß
@Quiet.Light.Engineering
Жыл бұрын
Danke. Der Motor dreht mit kleiner Kurbelwelle (siehe anderes Video) munter bis 6500. Immerhin 1500 über Standard und völlig ausreichend. Die Größe und das Gewicht der Kurbelwelle sind nicht unbedingt ausschlaggebend für das erreichbare Drehzahlniveau. Der umgebaute Motor würde mit der originalen Treckerkurbelwelle genauso hoch drehen, aber länger brauchen dorthin. Die Haltbarkeit wäre ggf. auch reduziert.
It looks amazing, how much s Would a full engine and setup cost?
@Quiet.Light.Engineering
Жыл бұрын
Thanks for the comment. I think one cannot weight the money for my hobby work. Professional manufacturers can answer this…
👏👏👏👏👏👏
@Quiet.Light.Engineering
Жыл бұрын
😉👊🏼🤟🏼👍🏻
Impressively colossal amount of work. I made many pipes without having to consider smoothing and chrome plating so your job is way harder. I am curious how you generated your flat patterns for the sections?
@Quiet.Light.Engineering
Жыл бұрын
Hi, what do you mean with flat patterns?
@billshiff2060
Жыл бұрын
@@Quiet.Light.Engineering The shape of the sheet metal you cut out before rolling into cones. Some of yours have a bowtie shape that I don't recognize.
@Quiet.Light.Engineering
Жыл бұрын
Well, that’s what the CAD program spits out. You probably mean the smallest pieces which form a bow segment (as part of inlet pipe) Those have to be bow-shaped because of that…
Do you plan upload some video of riding ?
What software did you use and where can i purchase it?
Hello, how can you calculate the diffuser for a given engine only on programs, is it possible without them?
@Quiet.Light.Engineering
Жыл бұрын
This is not the case Sir. For example none of the programs I know works for a twin exhaust. You can only try to halfen the area (not diameter) the program suggests. I tested several things and the product in the clip is a mixture of everything. Plus the exhaust is shorter as it needs to be - for optical reasons.
@markielarkie445
Жыл бұрын
Nice work👍