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Industrial Greensand Molding
garenphillips.com/
The process of greensand molding and pouring aluminum for Phillips Patterns. this is an 100% reclaim and recycle sand system.
Music: Maxzwell - Amapola
garenphillips.com/
The process of greensand molding and pouring aluminum for Phillips Patterns. this is an 100% reclaim and recycle sand system.
Music: Maxzwell - Amapola
Пікірлер: 90
Guy on the molds working his ass off there. Man deserves a beer or three.
@GarenPhillips
7 жыл бұрын
Ya he's a good worker. For comparison tho we had a guy in the early 90's that could run 280 molds in 5 hours. That around 420 molds in an 8 hours shift. I wish I had footage of the deck in the early 2000's. We were running military parts with all 4 lines running 2 shifts a day, 2-3 guys on the deck pouring and 1-2 guys continuously pulling from dump and band sawing. We are installing a automatic molding machine later this year, those things can crank out 800+ molds a day.
@dbhofer5510
7 жыл бұрын
What happens to the mold guy when you get the "auto molder?"
@goover78
7 жыл бұрын
Dream on. He will be unemployed.
@GarenPhillips
7 жыл бұрын
We sacrifice him to the foundry gods for good sand harvest in the coming winters. Or he'll just push a button now
@that_one_guy91
4 жыл бұрын
Man you guys are slow. Check out Francis Manufacturing where I work. Real men out there
I have been making casting aluminum molds in Taiwan for 20 years. I have never seen anyone better than this worker
Great video! Very instructive, good camerawork (I love the continuous shot) and the labels were helpful. Thanks for making this!
I have been around this all my life, my dad owns a Foundry & machine shop. As a kid I used come in & sweep the floors for $5. Now I have my own office & looking at taking over whenever he retires. Good times
The way you annotate the text onto the moving objects is awesome. I'm totally subscribing, this is very well done content and it's interesting to learn about!
@twallace541
7 жыл бұрын
I agree. What software did you use to put in the text on the moving objects?
Absolutely simple & complete informative. Thank you so much for such a crisp video of green sand moulding & aluminium casting
Awesome video, the content was very useful for my next exam. Props to the camerawork!
"Thanks for watch". *Looks down at wrist. Watch is missing.*
Lovely video. ❤
@user-de2pm7vr7y
19 күн бұрын
Lovely setup. So well organized and optimized. 🙏🤗🙏
Something's wrong with the audio, I couldn't hear Mike Rowe's slightly under the radar double entendres at all.
@jonodevenport6798
7 жыл бұрын
"..because after all, it's a dirty job"
Awesome... thank you for making us to understand the real thing happening in industry
Great video of the process! Thank you.
some of those sounds the machine made would make great clips for industrial music
Can you tell us what it is you're casting?
@GarenPhillips
7 жыл бұрын
Tippmann Stitcher. This is the handle and in the 250lbs mold video that is the main C frame. tippmannindustrial.com/tippmann-boss-leather-sewing-machine/
Hello from Norway! Nice and efective work!!! I am interested what are you using in video 5:35 . Is it kind off filter ?
Look at that concentration, not an iPhone in sight. great work lads.
Absolutely awesome, great job
At first I thought it was a game ✌️❤️. Just awesome
looks professional
all of us homemade foundry guys wish we could make molds and pour aluminum just like that.
3:06 does the leftover sand go back over to the 1st dude?
@SouthToeJoe
7 жыл бұрын
Nope. The clay get inactivated and needs to be recycled with special equipment before it can be reused (they need to take the inactivated clay particles out and put new clay back in the mix). Or, such as I understand it.
thanks for posting! this was awesome!
Why don't you use hoists to move the molds -- it's sick how heavy they are.
LOL, he went from 'I'm on video' pace to a normal working pace pretty quick. That looks like some hard fucking work.
Amazing work🤔🤔
what is that microchip like thing placed in the end?
Really neat!
@GarenPhillips
7 жыл бұрын
Thx!, Feel free to share them :) you'd be amazed at how much it helps
Great video!!
Sure hope y'all are wearing hearing protection -- this shop is louder than heck.
Great video, congratulations. What is the canvas placed on the model inside the part?
I'm so fascinated. I hated engineering until I saw this
Do you reuse the greensand?
woow excelent video i have a small foundry in Mexico, I just want to ask you about the formula for the greensand you use and the material for the spoon you use for pouring the aluminum into the molds. Excelent foundry you have that process you have is my goal to achieve in the future.
@thermus
4 жыл бұрын
Hola Agustín, hay varios materiales para usar en el cucharón. Ellos están usando uno cerámico. Yo recomendaría un metálico con recubrimiento cerámico que es lo que mas se usa. En ipi.mx hacemos varios. galvan@ipi.mx si gustas mas info.
@agustinruiz7129
4 жыл бұрын
@@thermus Muchas gracias, guardaré su página para futuras compras.
the video editing is better than the video content
What is the metal pourer made out of the one with the shovel handle
Are you working for Immortan Joe?
Sick video.
is there any replacement of foundry sand? like using stone dust, marble dust etc?
Amazing.
now thats how you do it!!
Great video, do you make your own molding flask? Or where i can purchase ?
Which filter you put in bottom half?
Thanks for watch
More information about Induction Melting Furnace #foundrytech_indopower
What is that little piece is placed between the drag and cope??
@BrunoDiaz02
5 жыл бұрын
I think is what we call a Slip Slips and Chills make the hot material move from one part of the mold to other, that way it keeps an unidirectional flow. Slips are the last part to cool down and chills are the way out of the extra material. As the material keeps cooling, it shrinks, the slip will keep feeding material until it finishes cooling that way the mold has the desired dimensions.
@davidbooth5129
5 жыл бұрын
A steel filter.
what kind of game is this?
@pepeo134
Жыл бұрын
fortnight
What is the wire mesh in the sprue for
@joshbaxter1301
3 ай бұрын
It’s to filter out any slag that’s in the aluminum that is poured
Holy fuck imagine falling into the melted metal hole jesus christ lol
What is that stabilized text technique called? I want to learn it.
@GarenPhillips
7 жыл бұрын
Title Callout Cards in After Effects
@Ciubowski
7 жыл бұрын
TY
One correction, that is black sand not green sand.
How can someone unlike this. Very stingy of them
robots will take over this job..
@anonharingenamn
7 жыл бұрын
Exactly. I think automation is a natural step for any intelligent species. We've been automating for hundreds of years.
@Marienkarpfen
7 жыл бұрын
and they should, this job looks like the biggest exhausting shit ever
@rohikunokami
7 жыл бұрын
it's already. I visited a machine chassis assembly company awhile ago and about 90% of the process is automated
@carterderksen4535
7 жыл бұрын
Did you not see all of the equipment? They already have...
Moon boots, so hot right now.
How can i get job??
where can I learn how to edit like this?
@GarenPhillips
7 жыл бұрын
Peter Mckinnon kzread.info Art of Photography kzread.info/dron/7T8roVtC_3afWKTOGtLlBA.html Every Frame a Painting kzread.info title callouts kzread.info/dash/bejne/ZHaXxNaPe9ecabg.html It's all premiere pro and after effects editing
@spookytook
7 жыл бұрын
Thank you!
Work safety ...
First dude isn't required to wear goggles? Really?
@Kevin-id3yi
7 жыл бұрын
OSHA is having a panic attack right now
@SPxUMADBROYOLO
7 жыл бұрын
Dick Trickle look at the dude handling the melted metal. he's wearing fire and heat resistant boots but no gloves lmao.
in response to the king of random failure? ^^
This is the not so fun part of casting/foundry work.
"Thanks for watch!" Way to fuck up the ending
Amazing work🤔🤔