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Industrial Greensand Molding

garenphillips.com/
The process of greensand molding and pouring aluminum for Phillips Patterns. this is an 100% reclaim and recycle sand system.
Music: Maxzwell - Amapola

Пікірлер: 90

  • @mannycalavera121
    @mannycalavera1217 жыл бұрын

    Guy on the molds working his ass off there. Man deserves a beer or three.

  • @GarenPhillips

    @GarenPhillips

    7 жыл бұрын

    Ya he's a good worker. For comparison tho we had a guy in the early 90's that could run 280 molds in 5 hours. That around 420 molds in an 8 hours shift. I wish I had footage of the deck in the early 2000's. We were running military parts with all 4 lines running 2 shifts a day, 2-3 guys on the deck pouring and 1-2 guys continuously pulling from dump and band sawing. We are installing a automatic molding machine later this year, those things can crank out 800+ molds a day.

  • @dbhofer5510

    @dbhofer5510

    7 жыл бұрын

    What happens to the mold guy when you get the "auto molder?"

  • @goover78

    @goover78

    7 жыл бұрын

    Dream on. He will be unemployed.

  • @GarenPhillips

    @GarenPhillips

    7 жыл бұрын

    We sacrifice him to the foundry gods for good sand harvest in the coming winters. Or he'll just push a button now

  • @that_one_guy91

    @that_one_guy91

    4 жыл бұрын

    Man you guys are slow. Check out Francis Manufacturing where I work. Real men out there

  • @ottoh3569
    @ottoh35692 жыл бұрын

    I have been making casting aluminum molds in Taiwan for 20 years. I have never seen anyone better than this worker

  • @SteveCrayons
    @SteveCrayons7 жыл бұрын

    Great video! Very instructive, good camerawork (I love the continuous shot) and the labels were helpful. Thanks for making this!

  • @DocHolliday3841
    @DocHolliday38413 жыл бұрын

    I have been around this all my life, my dad owns a Foundry & machine shop. As a kid I used come in & sweep the floors for $5. Now I have my own office & looking at taking over whenever he retires. Good times

  • @Joniclem
    @Joniclem7 жыл бұрын

    The way you annotate the text onto the moving objects is awesome. I'm totally subscribing, this is very well done content and it's interesting to learn about!

  • @twallace541

    @twallace541

    7 жыл бұрын

    I agree. What software did you use to put in the text on the moving objects?

  • @trblearninglabs8248
    @trblearninglabs82485 жыл бұрын

    Absolutely simple & complete informative. Thank you so much for such a crisp video of green sand moulding & aluminium casting

  • @franciscoescobar4581
    @franciscoescobar45814 жыл бұрын

    Awesome video, the content was very useful for my next exam. Props to the camerawork!

  • @reddnebbula
    @reddnebbula7 жыл бұрын

    "Thanks for watch". *Looks down at wrist. Watch is missing.*

  • @user-de2pm7vr7y
    @user-de2pm7vr7y19 күн бұрын

    Lovely video. ❤

  • @user-de2pm7vr7y

    @user-de2pm7vr7y

    19 күн бұрын

    Lovely setup. So well organized and optimized. 🙏🤗🙏

  • @dfgyuhdd
    @dfgyuhdd7 жыл бұрын

    Something's wrong with the audio, I couldn't hear Mike Rowe's slightly under the radar double entendres at all.

  • @jonodevenport6798

    @jonodevenport6798

    7 жыл бұрын

    "..because after all, it's a dirty job"

  • @rajkrish8506
    @rajkrish85065 жыл бұрын

    Awesome... thank you for making us to understand the real thing happening in industry

  • @sarajenniferhopper6199
    @sarajenniferhopper61993 жыл бұрын

    Great video of the process! Thank you.

  • @aquafractalyne5527
    @aquafractalyne55277 жыл бұрын

    some of those sounds the machine made would make great clips for industrial music

  • @Hawkens85
    @Hawkens857 жыл бұрын

    Can you tell us what it is you're casting?

  • @GarenPhillips

    @GarenPhillips

    7 жыл бұрын

    Tippmann Stitcher. This is the handle and in the 250lbs mold video that is the main C frame. tippmannindustrial.com/tippmann-boss-leather-sewing-machine/

  • @dariussipavicius5212
    @dariussipavicius52126 ай бұрын

    Hello from Norway! Nice and efective work!!! I am interested what are you using in video 5:35 . Is it kind off filter ?

  • @deadliftyournan3293
    @deadliftyournan32937 жыл бұрын

    Look at that concentration, not an iPhone in sight. great work lads.

  • @alexbrock3930
    @alexbrock39302 жыл бұрын

    Absolutely awesome, great job

  • @krishna-gg2qt
    @krishna-gg2qt2 жыл бұрын

    At first I thought it was a game ✌️❤️. Just awesome

  • @frostlion93
    @frostlion937 жыл бұрын

    looks professional

  • @rebwar08
    @rebwar086 жыл бұрын

    all of us homemade foundry guys wish we could make molds and pour aluminum just like that.

  • @DickTrickleqt
    @DickTrickleqt7 жыл бұрын

    3:06 does the leftover sand go back over to the 1st dude?

  • @SouthToeJoe

    @SouthToeJoe

    7 жыл бұрын

    Nope. The clay get inactivated and needs to be recycled with special equipment before it can be reused (they need to take the inactivated clay particles out and put new clay back in the mix). Or, such as I understand it.

  • @CheeseBon
    @CheeseBon7 жыл бұрын

    thanks for posting! this was awesome!

  • @Gary-x7b
    @Gary-x7bАй бұрын

    Why don't you use hoists to move the molds -- it's sick how heavy they are.

  • @sabo7433
    @sabo74337 жыл бұрын

    LOL, he went from 'I'm on video' pace to a normal working pace pretty quick. That looks like some hard fucking work.

  • @sayershaik1027
    @sayershaik10275 жыл бұрын

    Amazing work🤔🤔

  • @alphasewings1757
    @alphasewings17572 жыл бұрын

    what is that microchip like thing placed in the end?

  • @lazerusmfh
    @lazerusmfh7 жыл бұрын

    Really neat!

  • @GarenPhillips

    @GarenPhillips

    7 жыл бұрын

    Thx!, Feel free to share them :) you'd be amazed at how much it helps

  • @agustinruiz7129
    @agustinruiz71295 жыл бұрын

    Great video!!

  • @Gary-x7b
    @Gary-x7bАй бұрын

    Sure hope y'all are wearing hearing protection -- this shop is louder than heck.

  • @luanaferreira6302
    @luanaferreira63022 жыл бұрын

    Great video, congratulations. What is the canvas placed on the model inside the part?

  • @jjadams2850
    @jjadams28504 жыл бұрын

    I'm so fascinated. I hated engineering until I saw this

  • @Joniclem
    @Joniclem7 жыл бұрын

    Do you reuse the greensand?

  • @agustinruiz7129
    @agustinruiz71294 жыл бұрын

    woow excelent video i have a small foundry in Mexico, I just want to ask you about the formula for the greensand you use and the material for the spoon you use for pouring the aluminum into the molds. Excelent foundry you have that process you have is my goal to achieve in the future.

  • @thermus

    @thermus

    4 жыл бұрын

    Hola Agustín, hay varios materiales para usar en el cucharón. Ellos están usando uno cerámico. Yo recomendaría un metálico con recubrimiento cerámico que es lo que mas se usa. En ipi.mx hacemos varios. galvan@ipi.mx si gustas mas info.

  • @agustinruiz7129

    @agustinruiz7129

    4 жыл бұрын

    @@thermus Muchas gracias, guardaré su página para futuras compras.

  • @19MAD95
    @19MAD957 жыл бұрын

    the video editing is better than the video content

  • @kristianthe1st859
    @kristianthe1st859 Жыл бұрын

    What is the metal pourer made out of the one with the shovel handle

  • @Dufffaaa93
    @Dufffaaa937 жыл бұрын

    Are you working for Immortan Joe?

  • @nzpork1
    @nzpork17 жыл бұрын

    Sick video.

  • @MZA_ZEE
    @MZA_ZEE6 жыл бұрын

    is there any replacement of foundry sand? like using stone dust, marble dust etc?

  • @sarcasmo57
    @sarcasmo577 жыл бұрын

    Amazing.

  • @aonemarine
    @aonemarine7 жыл бұрын

    now thats how you do it!!

  • @agustinruiz7129
    @agustinruiz71294 жыл бұрын

    Great video, do you make your own molding flask? Or where i can purchase ?

  • @kevalsolanki1689
    @kevalsolanki1689 Жыл бұрын

    Which filter you put in bottom half?

  • @replicant_2049
    @replicant_20497 жыл бұрын

    Thanks for watch

  • @foundrytech-indopowerinduc2917
    @foundrytech-indopowerinduc291710 ай бұрын

    More information about Induction Melting Furnace #foundrytech_indopower

  • @someshmaity1147
    @someshmaity11476 жыл бұрын

    What is that little piece is placed between the drag and cope??

  • @BrunoDiaz02

    @BrunoDiaz02

    5 жыл бұрын

    I think is what we call a Slip Slips and Chills make the hot material move from one part of the mold to other, that way it keeps an unidirectional flow. Slips are the last part to cool down and chills are the way out of the extra material. As the material keeps cooling, it shrinks, the slip will keep feeding material until it finishes cooling that way the mold has the desired dimensions.

  • @davidbooth5129

    @davidbooth5129

    5 жыл бұрын

    A steel filter.

  • @Ataraxschism
    @Ataraxschism7 жыл бұрын

    what kind of game is this?

  • @pepeo134

    @pepeo134

    Жыл бұрын

    fortnight

  • @calebreutener870
    @calebreutener870 Жыл бұрын

    What is the wire mesh in the sprue for

  • @joshbaxter1301

    @joshbaxter1301

    3 ай бұрын

    It’s to filter out any slag that’s in the aluminum that is poured

  • @brodycullen8214
    @brodycullen82147 жыл бұрын

    Holy fuck imagine falling into the melted metal hole jesus christ lol

  • @Ciubowski
    @Ciubowski7 жыл бұрын

    What is that stabilized text technique called? I want to learn it.

  • @GarenPhillips

    @GarenPhillips

    7 жыл бұрын

    Title Callout Cards in After Effects

  • @Ciubowski

    @Ciubowski

    7 жыл бұрын

    TY

  • @reverendfry6088
    @reverendfry60885 жыл бұрын

    One correction, that is black sand not green sand.

  • @rafihussain
    @rafihussain2 жыл бұрын

    How can someone unlike this. Very stingy of them

  • @jd3092003
    @jd30920037 жыл бұрын

    robots will take over this job..

  • @anonharingenamn

    @anonharingenamn

    7 жыл бұрын

    Exactly. I think automation is a natural step for any intelligent species. We've been automating for hundreds of years.

  • @Marienkarpfen

    @Marienkarpfen

    7 жыл бұрын

    and they should, this job looks like the biggest exhausting shit ever

  • @rohikunokami

    @rohikunokami

    7 жыл бұрын

    it's already. I visited a machine chassis assembly company awhile ago and about 90% of the process is automated

  • @carterderksen4535

    @carterderksen4535

    7 жыл бұрын

    Did you not see all of the equipment? They already have...

  • @j1m1gram
    @j1m1gram7 жыл бұрын

    Moon boots, so hot right now.

  • @praveenchougule783
    @praveenchougule7832 жыл бұрын

    How can i get job??

  • @spookytook
    @spookytook7 жыл бұрын

    where can I learn how to edit like this?

  • @GarenPhillips

    @GarenPhillips

    7 жыл бұрын

    Peter Mckinnon kzread.info Art of Photography kzread.info/dron/7T8roVtC_3afWKTOGtLlBA.html Every Frame a Painting kzread.info title callouts kzread.info/dash/bejne/ZHaXxNaPe9ecabg.html It's all premiere pro and after effects editing

  • @spookytook

    @spookytook

    7 жыл бұрын

    Thank you!

  • @brodycullen8214
    @brodycullen82147 жыл бұрын

    Work safety ...

  • @DickTrickleqt
    @DickTrickleqt7 жыл бұрын

    First dude isn't required to wear goggles? Really?

  • @Kevin-id3yi

    @Kevin-id3yi

    7 жыл бұрын

    OSHA is having a panic attack right now

  • @SPxUMADBROYOLO

    @SPxUMADBROYOLO

    7 жыл бұрын

    Dick Trickle look at the dude handling the melted metal. he's wearing fire and heat resistant boots but no gloves lmao.

  • @Abteilol
    @Abteilol7 жыл бұрын

    in response to the king of random failure? ^^

  • @carlosgiraldo812
    @carlosgiraldo8124 жыл бұрын

    This is the not so fun part of casting/foundry work.

  • @ghostphalanx
    @ghostphalanx7 жыл бұрын

    "Thanks for watch!" Way to fuck up the ending

  • @sayershaik1027
    @sayershaik10275 жыл бұрын

    Amazing work🤔🤔