I built an INSANE Custom Extruder and it almost broke me | SDTX Extruder for my Delta 3D Printer

Ғылым және технология

Sometimes carrying an idea to its ultimate conclusion requires the ultimate challenge ... but will it deliver the ultimate results? A crazy weight target, a pile of tiny carbon fiber bits, and a design so smart it's actually stupid: what could go wrong? Follow along as I design and try to build the most insane flying extruder ever seen (and I don't use "insane" lightly - disagree if you dare) and find out!
Where I source all my carbon fiber: windcatcherrc.com/ (not an affiliate link or paid endorsement, I've just had great experiences with their stuff).
Featured prints/tests:
Ellis Pressure Advance Calibration: ellis3dp.com/Pressure_Linear_...
Cute Fox 2: www.printables.com/model/6171...
Bone Dragon: www.printables.com/model/5381...
Find my designs on Printables at: www.printables.com/@Kiolia
I'm also a writer! I don't care that much if you mash dat like or smash dat subscribe (I mean, don't NOT, but it's cool, we're cool), but if you like sci-fi adventure stories, check out my debut novel, JONESY FLUX AND THE GRAY LEGION: bit.ly/JonesyFluxAZ
Or visit me at:
www.jamespray.com
/ jamespray
/ jamespray.author
Timestamps:
00:00 - Introduction
00:35 - What's an extruder?
00:58 - Delta extruder challenges & compromises
01:42 - A weird idea
02:20 - Micro-optimization madness begins
02:45 - CAD tour
03:38 - Build: preparation
06:40 - Build: gluing stages
12:29 - Build: de-scaffolding
15:30 - Assembling SDTX
18:45 - The final weigh-in
19:29 - Commissioning, testing, delta doing delta things
21:22 - Conclusions
Keywords and stuff:
Mellow, Cannon, Extruder, Engineering, Design, Development, Optimization, CAD design, carbon fiber, pultruded carbon fiber, epoxy, resin, PLA, torque tube, Kossel Delta 3D printer, Ultralight printer, CPAP cooling, Toolchanging, Bambu, FLSUN, V400, Super Racer, Voron, VzBot, Creality, Ender, Ender 3, Creality, Prusa, FLSun, BondTech, Artillery, Rook, Kossel, Delta, Cartesian, CoreXY, CroXY, Annex, K2, K3, Bambu, P1P, Revo, CHT, Bozzle, Toolhead, CPAP, Goliath, VolcoMosq, Rapido, Dragon, Revo, Pico, V6, extreme speed, Carbon X1, Klipper, RRF, RepRapFirmware
MUSIC CREDITS:
Track: Max Brhon - Redemption [NCS Release]
Music provided by NoCopyrightSounds.
Watch: • Max Brhon - Redemption...
Free Download / Stream: ncs.io/MB_Redemption
"Cult of the Skull" Music by Karl Casey @ White Bat Audio
Track: GALLIUM - All I Wanna [NCS Release]
Music provided by NoCopyrightSounds.
Watch: • GALLIUM - All I Wanna ...
Free Download / Stream: ncs.io/AIW
"Savfk - Reloaded" is under a Free To Use KZread license
/ savfkmusic
Music powered by BreakingCopyright: • Epic Electronic & Cine...
Track: Arya, borne & Lynzz - Need U [NCS Release]
Music provided by NoCopyrightSounds.
Watch: • Arya, borne & Lynzz - ...
Free Download / Stream: ncs.io/NeedU
Track: Tomatow & SagaB & Adam Putra - Throne [NCS Release]
Music provided by NoCopyrightSounds.
Watch: ncs.lnk.to/TSA_ThroneAT/youtube
Free Download / Stream: ncs.io/TSA_Throne
Song: Kontinuum - Aware [NCS Release]
Music provided by NoCopyrightSounds
Free Download/Stream: ncs.io/aware
Watch: • Kontinuum - Aware [NCS...
"Savfk - Ultra" is under a Free To Use KZread license
/ savfkmusic
Music powered by BreakingCopyright: • 👩‍🚀 Epic Sci-Fi & Cine...
Song: JJD - Adventure [NCS Release]
Music provided by NoCopyrightSounds
Free Download/Stream: ncs.io/adventure
Watch: • JJD - Adventure | Glit...

Пікірлер: 363

  • @samhale5413
    @samhale541313 күн бұрын

    Random suggestion from YT: Check! Better than expected: Check! INSANE design and build : Check!

  • @iznasen

    @iznasen

    13 күн бұрын

    Same here

  • @navinhaze6343

    @navinhaze6343

    13 күн бұрын

    Same as well.

  • @xenotrixx

    @xenotrixx

    12 күн бұрын

    again same ^^

  • @bravo8932

    @bravo8932

    9 күн бұрын

    The video quality needs work 📹, the random music in the background is bad 🎵

  • @Reds3DPrinting
    @Reds3DPrinting11 күн бұрын

    James puts more effort into one single extruder than Creality does for entire printers lol

  • @jamespray

    @jamespray

    11 күн бұрын

    bruuuuutal

  • @Reds3DPrinting

    @Reds3DPrinting

    11 күн бұрын

    @@jamespray for real though, good work! I respect that you're saving so many people from themselves! Lol

  • @gabriell4031
    @gabriell403113 күн бұрын

    A few words of wisdom from someone who works with their hands all day on small objects when you get panic hands take a break then a big breath then start again. Helps a ton. This is an awesome video and project!

  • @hiabst

    @hiabst

    13 күн бұрын

    Yeah when i was doing smd repairs i just went outside and took a big breath, worked wonders :)

  • @jamespray

    @jamespray

    13 күн бұрын

    Thank you! I thinking filming made the shakes worse than usual. And the joy of 5-minute epoxy is that you can't step away! (I should probably break down and get some slow-cure stuff to take the time pressure off!)

  • @SUBtrauma

    @SUBtrauma

    12 күн бұрын

    @@jamespray In my experience, 5 minute epoxy either gives you 2 minutes, or 20 minutes.. but never anywhere between. haha

  • @jamespray

    @jamespray

    12 күн бұрын

    @@SUBtrauma Yeah, I try to block out my glueups for a 2-minute window, at least when the parts are strength-critical. Past there the 5-minute stuff I use starts getting noticeably "snotty". That said, I've yet to have an epoxy joint failure in my printed designs, even with the glueups that ran to 4-5 minutes. I figure it might be more forgiving than I give it credit for, but pretending it's not forgiving is the best way avoid to finding out the hard way :P

  • @raeliean

    @raeliean

    8 күн бұрын

    What about a UV resin ? All the time in the world and when you’re happy just blast it with a light.

  • @orangethesaberguy7638
    @orangethesaberguy763813 күн бұрын

    I've only had bed slingers and core-xy machines so this was a learning experience for me, delta printers are a whole other world of modding. This project is so interesting

  • @jamespray

    @jamespray

    13 күн бұрын

    They are a whole other world for sure, lol, but a fun one!

  • @Barely_Creative
    @Barely_Creative4 күн бұрын

    "I guess alligators don't care about that part" Such a wonderful idle thought.

  • @theMedicatedCitizen
    @theMedicatedCitizen11 күн бұрын

    Thank you for showing that you use proper safety techniques to cut carbon fiber!!! I've watched so many channels just going at it without even a mask, let alone wet cutting.

  • @jamespray

    @jamespray

    11 күн бұрын

    Oh, boy, that is a HUGE pet peeve of mine! I'm sure I could still do better on the safety front, but I try to keep the home environment contamination to a minimum, at least. I think there are a fair few youtubers out there who are going to pay for their CF handling practices in 10-20 years, and it's a real bummer.

  • @theMedicatedCitizen

    @theMedicatedCitizen

    9 күн бұрын

    @@jamespray also, i forgot to mention, wicked video!! How do you feel about mass producing these? 🤣😂🤣

  • @jamespray

    @jamespray

    9 күн бұрын

    @@theMedicatedCitizen

  • @mr_voron
    @mr_voron13 күн бұрын

    Extruder design is my happy place. This insanity brought me tremendous joy. Thank you and congratulations on successful assembly.

  • @jamespray

    @jamespray

    13 күн бұрын

    Thank you, and I'm so glad you enjoyed! I fell down the extruder design rabbit hole some time last year because the whole space was a black box to me. I'm glad I learned what I did, but I'm also VERY ready to take a break and tackle other things for a while 🤣

  • @jtjames79
    @jtjames7913 күн бұрын

    Apparently some folks got bowden and direct drive working together. Standard bowden setup, and a tiny direct drive, because all you really need is to pick up the slack. Best of both worlds. Planning on upgrading my Prusa mini that way soon.

  • @imthedentist

    @imthedentist

    10 күн бұрын

    Ooh that's Interesting. What's it called?

  • @jtjames79

    @jtjames79

    10 күн бұрын

    @@imthedentist Doesn't have a name hard to search for. Apparently really easy to install. Most driver boards have more than enough space for an extra motor. All you have to do is plug a direct drive-in and turn it on.

  • @NM-wd7kx

    @NM-wd7kx

    9 күн бұрын

    I'd wondered about that, it seemed such an obvious solution when I was last looking that I assumed there had to be something I was missing

  • @pepepepperoni
    @pepepepperoni13 күн бұрын

    The gluing section was one of the most tense things I ever watched 😅. Enjoyed every part of the video.

  • @REDxFROG

    @REDxFROG

    13 күн бұрын

    He put 2$ parts together, that are even reprint-able.

  • @pepepepperoni

    @pepepepperoni

    13 күн бұрын

    @@REDxFROG aaaaaand?

  • @jamespray

    @jamespray

    12 күн бұрын

    $3 in CF and plastic, $400+ in labor (billed at my day job pay rate) ... materials are only ever a part of the story :P

  • @gkelly
    @gkelly13 күн бұрын

    Absolutely insane build. The amount of detail in that design almost seems alien. I was holding my breath during the glue-up and support removal!

  • @ManjaroBlack
    @ManjaroBlack13 күн бұрын

    The best part of everything we do is sharing ideas and working through the pains of it all on discord.

  • @NightsReign
    @NightsReign6 күн бұрын

    And now, by the wonder of the Streissand Effect, increasing efforts to limit the interest in a thing (proprietary part schematics), will be met with equally increasing efforts to access it. You've created a monster here, Dr. Frankenstein.

  • @jamespray

    @jamespray

    5 күн бұрын

    I know, I know. But (speaking from experience) I sleep a LOT better at night when I'm fending off requests for designs and not fielding questions from people building something I did release who got stuck halfway through and wasted a bunch of material and hardware and time because they were in over their heads and couldn't read instructions because the thing was really too complicated 🤣

  • @MaxHackbarth
    @MaxHackbarth8 күн бұрын

    Absolutely marvelous. I enjoyed seeing another engineer slightly modify their existing setup for little gain but watching that thing fly around was satisfying. Keep doing what you’re doing man!

  • @jamespray

    @jamespray

    8 күн бұрын

    Thanks so much!

  • @WTPGamingg
    @WTPGamingg13 күн бұрын

    Little tip when you’re so scared that your hands are shaking: take a deep breath, and hold it in your lungs, clear your mind, and remember that even on the clock with epoxy curing you have time, it might not be a lot, but being calm is more important

  • @jooch_exe
    @jooch_exe12 күн бұрын

    This reminds me of the era of MTB in the 00's. Engineers went insane with crazy bike designs and parts. I guess they have all gathered in the 3D printing scene.

  • @jamespray

    @jamespray

    12 күн бұрын

    lol! Paintballing was actually my gateway drug in this regard, if you can believe it. Printing just enabled deeper, darker depths of engineering insanity...

  • @ManjaroBlack
    @ManjaroBlack13 күн бұрын

    LOL your intro says it all. I feel like we’ve been pushing the limits with our deltas. Not that we need to. Filament can’t keep up…

  • @frantasmetak2569
    @frantasmetak256913 күн бұрын

    That looks absolutely ludicrous. Great work!

  • @iplop
    @iplop13 күн бұрын

    Amazing project! I'm especially impressed with your scaffold/print-support/drill-guide/assembly-guide bit & cut-guide print.

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks! I've done a number of designs involving carbon fiber inserts before, so the printed cut guide was already part of my workflow. This was just, hmm, 4-5 times more pieces than the next most complex one, and I had to figure out some new tricks 🤣

  • @iplop

    @iplop

    13 күн бұрын

    @@jamesprayThat's awesome! I'm definitely going to keep your CF insert tricks in mind for future projects.

  • @mitsubishimakes
    @mitsubishimakes13 күн бұрын

    Delta Daddy is back!

  • @Walnut3D

    @Walnut3D

    13 күн бұрын

    I love finding the entire rolo discord in these comments 😂

  • @mitsubishimakes

    @mitsubishimakes

    13 күн бұрын

    @@Walnut3D We are all big fans!

  • @chrisparussin5359

    @chrisparussin5359

    12 күн бұрын

    bro should try to add a spring from the effector to the center point of the tower carrigaes

  • @amphicorp4725
    @amphicorp47257 күн бұрын

    By far the most beautiful part I have ever seen on a 3d printer

  • @icanthelplt9061
    @icanthelplt906112 күн бұрын

    I admire your dedication to getting this done, looks like a pita to build and yet so awesome and worth it in the end. Congrats on an amazing looking design!

  • @reubertt
    @reubertt13 күн бұрын

    Man, that was amazing. Once again inspiring me with amazing and practical ideas. You rock.

  • @TheChillieboo
    @TheChillieboo16 сағат бұрын

    i love this, the pacing, the processes shown, really really nice!

  • @jamespray

    @jamespray

    6 сағат бұрын

    Thank you! It was over 5 hours of footage originally and I worked pretty hard on the cut, so that's nice to hear 😄

  • @tebla2074
    @tebla207413 күн бұрын

    very cool! love how it looks and that it looks that way for function!

  • @pabloperez9268
    @pabloperez92687 күн бұрын

    Honesty this is the best extruder I have ever seen, AWESOME!

  • @jamesmcgrene1379
    @jamesmcgrene1379Күн бұрын

    Was watching this as a thumb nail, had to click on it to like and comment. Insane execution. Mad props.

  • @jamespray

    @jamespray

    Күн бұрын

    Thanks so much, appreciate it!

  • @stefanguiton
    @stefanguiton13 күн бұрын

    Superb work as always!

  • @isaiahschell
    @isaiahschell13 күн бұрын

    Incredible work!

  • @moyu1616
    @moyu161613 күн бұрын

    YOU ROCK!!! PROUD OF YOUR WORK!!!

  • @jamespray

    @jamespray

    13 күн бұрын

    Shucks, thanks!

  • @user-lx9jm1wo3h
    @user-lx9jm1wo3h12 күн бұрын

    I feel like you could have used a belt with pulleys, and a carbon rod for stability to accomplish the same thing. Your design looks pretty cool though.

  • @jamespray

    @jamespray

    12 күн бұрын

    There're more ways to skin this cat, no question. The worm drive approach has much to recommend it from a packaging standpoint, though. Almost anything else I can think of would have to be less compact at the bottom (more shafts, bearings, pulley(s)) and more complex at the top (since it would need a reduction for strength, something the worm bakes in). I'd love to see others playing with different approaches, either way!

  • @user-lx9jm1wo3h

    @user-lx9jm1wo3h

    12 күн бұрын

    @@jamespray I guess that is why 3D printing is so fun... One idea sparks another, and the cycle continues. Your design is really unique and functional, so I'm sure it will inspire others to make their own unique designs.

  • @SUBtrauma
    @SUBtrauma12 күн бұрын

    Beautiful work! I've never had any interest in delta printers, but this was still a joy to watch. Subbed!

  • @jamespray

    @jamespray

    12 күн бұрын

    Welcome aboard! Glad you liked it. I'm trying to get more delta content out there, not least because they're just fun to watch, lol.

  • @CDTsuiPo
    @CDTsuiPo12 күн бұрын

    I love the idea of using carbon rods for structural parts, amazing! I've done my own lightweight designs for the delta platform, I used water cooled hotends, air pumps for model cooling, an direct-remote extruder that isolates the weight of the motor integrated into the effector.

  • @user-qq1pq1pg3i
    @user-qq1pq1pg3i7 күн бұрын

    I love this new yt algorithms: I already find a ton of small good channels

  • @limejournal8220
    @limejournal822013 күн бұрын

    This is very impressive, well done

  • @sshh7510
    @sshh751013 күн бұрын

    I find sometimes the small thing focus jitters can be “redirected” to your feet or other parts of your body to reduce the shake.

  • @jamespray

    @jamespray

    13 күн бұрын

    That's really interesting! I'll have to try that out!

  • @chudgoo
    @chudgoo12 күн бұрын

    Love the random blast beat at 0:53

  • @jamespray

    @jamespray

    12 күн бұрын

    Me too! (I don't know if I'm allowed, but it made me giggle when I was editing anyway )

  • @fabianluethi03
    @fabianluethi0310 күн бұрын

    7:07 thats how my hands behave when i do literally anything lol keep the good work up xD

  • @BloodyMobile
    @BloodyMobile13 күн бұрын

    9:53 fitting music choice, sounds like a boss battle and the shaking confirms it is. 20:39 man, the speed at which it zips from one ear to the other is unreal...

  • @TommyHoughton
    @TommyHoughton13 күн бұрын

    Such a cool project, I really hope your future ones go well too! I'm a huge fan of stuff like this. The CarbonShrike is awesome! Will hit the bell so I don't miss out. Cheers

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks, and welcome aboard!

  • @kloakovalimonada
    @kloakovalimonada13 күн бұрын

    That's cra-ah-zay! I love it!

  • @jamespray

    @jamespray

    13 күн бұрын

    🤪

  • @richardepps8500
    @richardepps850012 күн бұрын

    Im glad to see someone as shakey as i am

  • @m_IDEX
    @m_IDEX13 күн бұрын

    Insane indeed! WOW! Great Job!

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks!!

  • @Spectra1351
    @Spectra135112 күн бұрын

    Good job man ! verry inspirational

  • @arnabmusouwir9018
    @arnabmusouwir901812 күн бұрын

    I generally don't get stressed, but i stressed out a lot seeing the assembly. And that is a totally new system to integrate carbon fibers to prints. Will definitely keep that in my while designing. Thanks for sharing this amazing process!

  • @jamespray

    @jamespray

    12 күн бұрын

    Thanks, and you're welcome! This structure ended up being super-complex because the arrangement of required load points (pivots, clamps, axle holes, etc.) and keepouts (rotating bits, etc.) made for a very awkward space to stick straight rods through. In simpler structures, a handful of CF inserts can make a basic print feel like a chunk of aluminum with a single glue-up session (or even without glue, as in my printer's outer effector "ring", which is a triangle of unglued 3mm CF rods to pin the arm joints). Plus, CF is about the same density as PLA, so you can replace plastic volume-for-volume and gain no appreciable mass while massively improving the strength and rigidity!

  • @davidmartineziii7343
    @davidmartineziii734313 күн бұрын

    THAT was such a journey! MAN! 😀

  • @nathanb62
    @nathanb6212 күн бұрын

    Great video. 1st one. will be checking out your other builds.

  • @woutervossebeld4664
    @woutervossebeld466413 күн бұрын

    Instant subscription, this is awesome!

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks, and welcome!

  • @Adisken
    @Adisken13 күн бұрын

    oh my god i almost got panic attack just from watchung. You got balls of steels. Good job mate.

  • @jamespray

    @jamespray

    13 күн бұрын

    Glad you didn't, definitely don't want to stress anybody out THAT much! Cheers!

  • @ChromakeyDreamcoat
    @ChromakeyDreamcoat13 күн бұрын

    Amazing work! you should be proud.

  • @Kids_Scissors
    @Kids_Scissors12 күн бұрын

    Side note, that's the craziest delta printer I've ever seen

  • @jamespray

    @jamespray

    12 күн бұрын

    Thanks! There're a good few crazy deltas out there, if you dig hard enough ... it's a fun playground!

  • @KilianGosewisch
    @KilianGosewisch13 күн бұрын

    Mad man! did all of this with his bingo bongo cad software. crazy

  • @knowledgebyte
    @knowledgebyte11 күн бұрын

    Glad to see you’re still as obsessed as I am with 3D printing. I’ve just managed to get the 3DPrint Labs Swift S1 Glider fuselage section that was troubling me to print. It turns out you need Cura 4.8, a bunch of discrete settings and one in particular for the F_2.STL mid section. Called… Filter Tiny Gaps. Otherwise the mesh will not print. That and.. copy the 56MB G-CODE file to the memory card, as the serial port can’t dish out the data fast enough. I’m still on my Ender 3D Pro, but have upgraded it to silicone base bushes and a BL Touch and 32-bit board. It’s like a new printer now. Super quiet and totally dialled in. Santa says I can save towards a Bambu X1 Carbon, but then I won’t be able to do upgrades anymore!

  • @jamespray

    @jamespray

    11 күн бұрын

    Good to hear you're still going! And I'm glad you figured out that fuselage print, too. What a nightmare that was 🤣

  • @peter9011
    @peter901112 күн бұрын

    This videos reminded me how much I enjoy making a printer perfect. The x1c was a blessing and a curse, don’t think I know how to tune a printer anymore

  • @jamespray

    @jamespray

    12 күн бұрын

    I would be VERY bored with a printer that "just worked", lol!

  • @peter9011

    @peter9011

    12 күн бұрын

    @@jamespray might have to see if ive still got it XD

  • @ifrite3
    @ifrite313 күн бұрын

    That actually looks insanely cool

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks!

  • @ehdrien5031
    @ehdrien503112 күн бұрын

    i would be forever in your debt if I got my hands on the design files, not to actually use it but as a display piece and inspiration on my desk, it is so unique and cool looking I just couldn't help it

  • @jamespray

    @jamespray

    12 күн бұрын

    I don't think you would feel that way by the time you finished 🤣 But I'll think about posting it sometime LOL

  • @ehdrien5031

    @ehdrien5031

    12 күн бұрын

    @@jamespray you would be surprised lol I have assembled some pretty horrific things. But I think I would definitely simplify the design and support structure as well as not use epoxy since it's not an actual working model

  • @karellen00
    @karellen0010 күн бұрын

    Really cool extruder, it looks like a Ducati Monster!

  • @jamespray

    @jamespray

    10 күн бұрын

    I can see that, yeah!

  • @slobooger
    @slobooger7 күн бұрын

    AMAZING! So glad it worked out!!!! The fishing expedition in your sink drain..... yeah, been there. and that trauma was relived. Thanks for the trip!!! LOL

  • @jamespray

    @jamespray

    5 күн бұрын

    🤣

  • @user-cc8bl1zz4b
    @user-cc8bl1zz4b12 күн бұрын

    There is a thing called direct bowden extruder, in which the motor sits away from the gears that contact the filament and are connected by a flexible shaft (like the ones you'd use in drills). This way you can have the gears pretty close to the hotend but remove the weight from the motor, which is usually the heaviest part

  • @jamespray

    @jamespray

    12 күн бұрын

    You mean like the Nimble extruder I showed early in the video? 😉 I ran it for about a year, long ago, and sadly it's not as good in practice as it looks on paper. The problem is that the flex shafts produce strong periodic artifacting due to the bend, so they only work if you don't mind terrible print quality. An acquaintance of mine is working on a hard-shaft replacement for that (Dalias's "Semitruck") that is pretty interesting.

  • @MrRocksalt
    @MrRocksalt13 күн бұрын

    Well done!

  • @AerialWaviator
    @AerialWaviator12 күн бұрын

    Insanely awesome!

  • @gmobehindamusgo
    @gmobehindamusgo13 күн бұрын

    Incredible design, love the look of it. That tensioning mechanism looks amazing too. Is it an already existing design or your own creation?

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks! It's my own design, just figured out what could work within the form factor :)

  • @charlesballiet7074
    @charlesballiet707410 күн бұрын

    nicely done

  • @emagiannu
    @emagiannu12 күн бұрын

    I loved watching every second of it. I get fixated on stuff too and I know how frustrating (but rewarding) can be. Would you consider sharing at least the printed-only design?

  • @Inappropriatematt
    @Inappropriatematt12 күн бұрын

    I feel your pain. My hands shake like that when I’m doing stuff too.

  • @Theeslickness
    @Theeslickness10 күн бұрын

    New to your channel. When I first saw the thumbnail, I thought you were crazy and it would never work. But as I watched what you made, I'm super impressed with how much you understand performance extruders. I love how you used a carbon tube to extend the drive shaft, so no silly nibble flex shaft. You made a single gear extruder with 2 bearing tensioners, brilliant! That's great because the dual gear extruders cause VFAs, so you can avoid it while saving weight. Very similar to Prusa's latest extruder. I guess the only thing left is, can you get the extruder to hotend distance even shorter? It appears to be at least 50mm.

  • @jamespray

    @jamespray

    10 күн бұрын

    Thank you! Yeah, there was way more to this design than I could feasibly cover in detail, but I guess those who know, know I set out this year to self-educate about extruders and there is more I would like to get into with the BoomBox video... As for the filament path distance, yes, I have reduced it a bit from the setup shown (which was a bit of a hodgepodge due to fittings that would work with my Pico hot end), and currently I'm able to run about 0.055 PA versus the 0.09 I dialed with the initial setup. It works with a surprisingly short length of bending PTFE!

  • @mrjed
    @mrjed13 күн бұрын

    Actually wow; genius idea here with the flying mount

  • @jamespray

    @jamespray

    13 күн бұрын

    Thanks! It's probably a 6th- or 7th- generation design by now, with a good few years of iterating to isolate the gantry motion... and it probably needs another iteration or two to make the damping more tunable 😅 Never ends, does it?

  • @mrjed

    @mrjed

    13 күн бұрын

    @@jamespray with an active and precision device all by DIY thats good timing. Sure it can always be better but even just the idea of raising the mounting point to a central mass location is something most deltas don't do out of the box (if im not mistaken; corexy guy here). I'm sure in the next few years we will see that idea translated into some of the commercial models. Opening the files like Voron does might be a good route for this kind of thing depending on what you want to do with it; could speed up R&D but may lose a bit of control when the public touches it. Idk its a good idea overall

  • @jamespray

    @jamespray

    13 күн бұрын

    @@mrjed Most of my designs are so niche (and so designed in a mesh editor) that sharing the ideas, rather than the designs, like this is what I feel is most beneficial to the community. I am all for seeing these concepts copied and spread

  • @AndrewAHayes
    @AndrewAHayes12 күн бұрын

    I saw the carbon scaffold on the thumbnail and was hooked, that is an awesome design, I was 3D printing when Bowden came in as a fix to direct drive setups being far too heavy and causing artifacts in the print, the answer was always there "if it is too heavy make it lighter" the trouble was we were limited to heavy stepper motors! I have always been fascinated by Delta printers and I really need to get one, I recently bought an X1 Carbon and AMS and I am now missing tinkering with my other printers which is strange as I bought the X1 as not much tinkering is required or possible. I was amazed at the finished extruder, under 35g is outrageously light. Are there any good Delta build kits available? I would much rather build one than buy a ready built unit. +1 new Subscriber!

  • @jamespray

    @jamespray

    12 күн бұрын

    Thanks! I feel that deltas can make a great "blank canvas" for a certain type of person. There used to be more kits out there, but you can still get into a very robust all-metal kossel frame (like mine) with a bit of shopping at RobotDigg (see their aluminum kossel vertexes) and Misumi. (Just about the only negative (to my mind) of kossel is the lack of built-in double shear for the stepper shafts, but that's hardly a showstopper for most builds.) And the neat thing about designing your own delta motion system (though there are MANY out there to try) is that once you have a frame, there's really just the effector and carriages to worry about -- two unique parts! If you're delta-curious but don't want to start that low-level, Rolohaun is working on a mostly-printable delta design that should be a fun entry point to whet your appetite -- check out his discord for more info there.

  • @NumberDragon
    @NumberDragon2 күн бұрын

    That's epic dawg!!!

  • @jamespray

    @jamespray

    2 күн бұрын

    Thanks yo!!!!

  • @joe_duck
    @joe_duck11 күн бұрын

    Should I be doing this on min??? 😂 good job colphaer what a gem.

  • @jamespray

    @jamespray

    11 күн бұрын

    Haha, thanks, but no, absolutely do not do this on Min! I would slap a BMG Bowden on there, should be more than enough for the application 😋

  • @BarioIDL
    @BarioIDL13 күн бұрын

    made me glad to have a bondtech on my core xy printer, thanks

  • @muhammedbryant926
    @muhammedbryant9267 күн бұрын

    I like the design style

  • @willmaccarty9561
    @willmaccarty956112 күн бұрын

    Fantastically produced video, but I wish it came without the paradoxical effect of making me desperately want to design something with those carbon rods... Also, the little giggle at 19:30 as you said "Now, there was only one thing left to do (🤭), try it out," was 10/10

  • @CrudelyMade
    @CrudelyMade13 күн бұрын

    It looks like you can also drill out the center of the metal wheel and replace that with a flat carbon disc to keep the strength up while losing a bit of weight. Same with the worm drive where the center of that could probably be drilled out and if necessary replaced with later material to keep the stability of the gear itself up. I have some other thoughts as well regarding the complexity that might be minimized. If you're going to do another version, I would love to drop some ideas that might make it easier.

  • @jamespray

    @jamespray

    12 күн бұрын

    Great thoughts, thanks! I didn't have time to get into it in the video, but a big takeaway from the early design process was that compromising on the rotating components in ANY way led to extrusion quality problems, and I will always set quality above other requirements if there's any conflict. That's not to say there aren't lightening opportunities here, just that in lieu of a decent lathe / CNC setup I don't feel confident tackling them. I think if I were to take this design further, I'd explore bobbin-wound or forged CF approaches to see how the results compare (but for now I'm happy to use it as-is!).

  • @zer0reaction313
    @zer0reaction31311 күн бұрын

    amazing video

  • @intrepidhibex
    @intrepidhibex13 күн бұрын

    Great work ! I’m new to your channel so I don’t know if you already thought of that, but what about using a belt to transmit the force instead of a rotating shaft ? Because you know belts are lightweight 😎 The motor and gearbox would be mounted at the center of the triangle formed by the 3 carriages of the linear rails The belt would go straight down to the extruder, with each of the two parts of the belt being enclosed in a separate CF tube, so that the belt doesn’t rub against itself The tubes would also counter the tension of the belt The motor assembly would have to be rigidly mounted if no bowden tube is allowed, so maybe a small length is advisable, as you did here I guess someone thought about it before me haha

  • @jamespray

    @jamespray

    13 күн бұрын

    I think it could work! It might need more hardware to work, though, so it'd be a question of whether the belt mass savings outweighed the extra bearings, etc. I vote you try it out 😋

  • @bsod4144
    @bsod414412 күн бұрын

    Haha i see alot of myself in your approach in a sense that i plan and prepare but when it comes down to it its just some weird morphosiys of organised chaos and pure drive..i love ..things work out :)

  • @jamespray

    @jamespray

    12 күн бұрын

    That's a great description, lol. Ride the chaos wave, paddle like heck when it inevitably rolls over you, and hopefully land on the beach with a big smile

  • @bsod4144

    @bsod4144

    12 күн бұрын

    @@jamespray ayyy my man... superb work you do...cheers

  • @zruncho3d971
    @zruncho3d97112 күн бұрын

    Good stuff!

  • @pedrohenriqueboscofi
    @pedrohenriqueboscofi13 күн бұрын

    Satisfactory engineering

  • @demianmoody148
    @demianmoody14813 күн бұрын

    i could imagine saving weight by making the torque tube into a lattice or at the least giving it speedholes

  • @TaeruAlethea
    @TaeruAlethea13 күн бұрын

    I'd recommend some single blade nippers, like those used for Gunpla models, to help remove support material. It can just cut through instead of snapping.

  • @gabeplay8179
    @gabeplay817910 күн бұрын

    First youtuber with banger background music

  • @jeralm
    @jeralm13 күн бұрын

    Could UV cure resin / glue be an avenue instead of the quick epoxy? You'd have to use translucent filament, but it could remove the time constraint from assembly.

  • @jamespray

    @jamespray

    13 күн бұрын

    Interesting thought. I don't know how strong that stuff is, so I'd have to test. An easier solution yet would just be to take the trouble to get slower-curing epoxy 😅

  • @nexo9602
    @nexo960213 күн бұрын

    You should get a cuticle scissors stainless for the PLA to cut and maybe an LW-PLA 😅if stability allows it😅

  • @jamespray

    @jamespray

    12 күн бұрын

    LW-PLA would probably be too weak without making it look like a sumo-extruder, but cuticle scissors are a great idea!

  • @nexo9602

    @nexo9602

    12 күн бұрын

    @@jamespray And instead of LW-PLA you can use nylon like resin and generative design in a resin printer that could be a few grams lighter. You don't really have any stress with the gluing because you could use a thermally curing adhesive and then just harden the whole thing completely in the oven. Then the nylon like resin could maybe gain strength again... assuming that the carbon rods are not damaged in the process or rather the glue sticks to the surface😅 PS: I love it when people overengineer things. You definitely have my subscription.

  • @CorneliuTicu
    @CorneliuTicu13 күн бұрын

    Awesome project! Maybe get a DLP resin printer (like the Anycubic D2) and look at Voxeldance Tango Slicer. It has mathematical calculated supports structures. It also has honeycomb structure hollowing. This way you can make very precise parts or assembling supports. Just an idea. Hope it was worth mentioning.

  • @shadeofsound23
    @shadeofsound2312 күн бұрын

    "Forsooth!" Oh my goodness, I've missed being immersed in the makerspace community circles

  • @jamespray

    @jamespray

    12 күн бұрын

    Strewth!

  • @Coconut7403
    @Coconut740313 күн бұрын

    Just a random side note: stuff like this should always be open sourced because of the time invested into it

  • @ehdrien5031
    @ehdrien503112 күн бұрын

    I love the idea of a Delta printer, especially for a room with limited floor space like a dorm. But you know I have to go all the way with it, which means speed. From what I can tell your printer is based on the ANYCUBIC KOSSEL but that is no longer sold, what do you recommend as a basis for something similar to your carbon shrike, maybe not as extreme. would you recommend starting from scratch or modding an existing printer

  • @jamespray

    @jamespray

    12 күн бұрын

    Mine started as an Anycubic Kossel, true, but literally the entire original printer is back in the box except for the bed, some of the extrusions, and the screen mount bracket - I replaced it all piecemeal over the years. You can get into a REALLY solid frame with RobotDigg aluminum kossel vertexes (I used two sets of the 2020 ones for my AWD build, but if I had to start over, I would use the 2040 versions) and extrusions for whatever size floats your boat. From there, you'd just need the usual set of electronic items and extrusion system, a set of rails, and either design or find a motion system you like. If you don't want to scratch build one, kossels come up on places like Facebook marketplace and similar now and then (depending on where you live) and have often lived their lives quietly in closets so they're not in bad shape! Also: the Rolohaun discord is a great place to dive into delta stuff...

  • @riba2233
    @riba223311 күн бұрын

    you sir are a certified ENGINEER :)

  • @jamespray

    @jamespray

    11 күн бұрын

    TRUST ME, I think I'll put this thing RIGHT HERE

  • @riba2233

    @riba2233

    11 күн бұрын

    @@jamespray 😅

  • @djispro4272
    @djispro427212 күн бұрын

    Super cool!

  • @hernancurras
    @hernancurras11 күн бұрын

    I love the design, the mounting skills but also the reprap spirit... on a similar project like that, everything started more than 15 years ago... It looks solid... btw where can we see more details for that delta design? I would like to see it closer...

  • @jamespray

    @jamespray

    11 күн бұрын

    I have a build log on Annex Discord -- come on down!

  • @hernancurras

    @hernancurras

    11 күн бұрын

    @@jamespray amazing I'm already there...

  • @jamespray

    @jamespray

    11 күн бұрын

    @@hernancurras If you back up to the beginning I think you'll find all the details you could possibly wish ... if not too many

  • @ShelleyD1
    @ShelleyD112 күн бұрын

    Committing to the bit. amazing work, now make a corexy one to compete with 247p

  • @senurasenaratne5782
    @senurasenaratne578213 күн бұрын

    could you maybe use a laser system or something to measure the feed rate near the nozzle? so you can use a Bowden. that would make it much lighter?

  • @jamespray

    @jamespray

    12 күн бұрын

    Closed-loop extrusion with a toolhead filament sensor would be amazing, just way outside my core competencies. I'd love to see someone figure it out!

  • @tiaan1587
    @tiaan158712 күн бұрын

    What leveling system do you use, I am struggling to get a perfect level on the edges of the printer

  • @jamespray

    @jamespray

    12 күн бұрын

    I calibrate and level manually, by tapping the nozzle on the glass and adjusting configuration (though this is only needed when I've changed the motion parts). If level isn't consistent between bed center and edge, that is a configuration problem with the delta radius setting (you can dial this in by comparing 3-point bed-edge and 1-point center Z readings and adjusting radius until they all tap exactly the same). Adjusting delta radius requires verifying print scaling with a long print to see if prints come out to 100% scale -- over/under means the arm length config needs adjustment. I hope that gets you started, but it's worth googling for a full description of the process. It doesn't take too terribly long and can be much more reliable than probe-based autocalibration.

  • @MAALsLAB
    @MAALsLAB8 күн бұрын

    Have you tried to use a flexible shaft like the one used in dremel, so you can place the extruder motor in another place. I am designing a delta and I am planning to use it thought

  • @jamespray

    @jamespray

    8 күн бұрын

    Yes, I ran one with the Nimble for about a year. It produces severe periodic (woodgrain) extrusion artifacts, and when I figured this out I moved on!

  • @MAALsLAB

    @MAALsLAB

    8 күн бұрын

    @@jamespray oh, thanks for the info

  • @lightshow366
    @lightshow36612 күн бұрын

    "Scaffolding should always be weak and plentiful, not strong and few"

  • @tli55w
    @tli55w13 күн бұрын

    Recommend using some hobby side cutters for the scaffold.. the different wire cutters part was hard to watch

  • @jamespray

    @jamespray

    13 күн бұрын

    Definitely a tool I need to get! I have some nippers for modelmaking but they're a little too nice/delicate for chewing through thick PLA...

  • @jakeharms1386
    @jakeharms13865 күн бұрын

    If Swiss watch makers had access to modern materials and a crippling addiction to delta.

  • @jamespray

    @jamespray

    5 күн бұрын

    I'm not a delta pusher, I'm a deltavangelist

  • @victor08111
    @victor0811113 күн бұрын

    My first printer was a flsun kosel delta printer, I moded a lot, what is the mods you made for yours? I’m trying to revive mine and put kliper firmware

  • @jamespray

    @jamespray

    13 күн бұрын

    If you poke around the channel, my speed test videos last year list out most of the hardware changes. Good luck! I think Kossel is a great platform for experimenting, with loads of potential overhead for speed and quality printing.

  • @jamespray

    @jamespray

    13 күн бұрын

    If you poke around the channel, my speed test videos last year list out most of the hardware changes. Good luck! I think Kossel is a great platform for experimenting, with loads of potential overhead for speed and quality printing.

  • @thijnspeksnijder1294
    @thijnspeksnijder129413 күн бұрын

    This is awesome

  • @Brian-S
    @Brian-S11 күн бұрын

    From flying fpv planes using cf spars I've found cutting carbon with a serated razor blade works the best. I jus used a dremel to add tiny teeth to the blades.

Келесі