How To TIG Weld Thin Aluminum, Using The YesWelder 250p AC/DC

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How To TIG Weld Thin Aluminum
Supercharge your learning process with this video. All the information you need to hit the ground running when it comes to TIG welding thin aluminum.
From torch setup to gas flow calculations.
Want to read the YesWelder hands-on review? Click the link below.
weldingempire.com/yeswelder-t...
😎😎If you want to check out the website.
weldingempire.com/
I also have some excellent information about the Yeswelder 250P AC/DC regarding the TIG welding settings.
Here is an affiliate link to the Yeswelder site.
yeswelder.com/?ref=weldingempire
If you purchase anything using this link I will make a small commission at no cost to you. I also appreciate it.

Пікірлер: 59

  • @JokoEngineeringhelp
    @JokoEngineeringhelp Жыл бұрын

    It is GREAT to see you back! Here's to many more!

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Thank you 👍. I am glad to be able to post again. You're going strong 👌

  • @Razorphil
    @Razorphil4 ай бұрын

    Excellent. I'm an ex-pressure/X-ray welder, and decided to get my self back into my trade for little projects for my business. Refreshing my knowledge was important to me, but after watching so many not so great welding video's from channels that were obviously not run by experienced welders just drove me nuts. So watching your video was a pleasant surprise. Clear info and most importantly correct info. Only recommendation is to maybe wear a mic so you can be heard better :) That accent is great by the way. Keep up the great work and you have a new subscriber! Oh, and I love that you showed the burn through, even the best welders burn through when using a new machine or process, the key is to learn from it and adjust your parameters accordingly.

  • @weldingempire

    @weldingempire

    4 ай бұрын

    Hi Phil, thanks for your kind words I really appreciate it. I'm glad you found the video informative for your refresher. As for the burn through, people only like to show Instagram perfect welds on the internet. But when you are learning a new process we don't always pull off a perfect weld.

  • @tallyman15
    @tallyman15 Жыл бұрын

    Best review on this welder.

  • @CamiloSantana
    @CamiloSantana Жыл бұрын

    right on, dude. good to see you back. it's inspiring me to get some practice time in the garage

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Cheers mate, glad to hear the videos help inspire 👍.

  • @lennynimmerrichter7457
    @lennynimmerrichter745711 ай бұрын

    Thank you for the review of the AC/DC yeswelder. I am new to welding and found this very informative.

  • @weldingempire

    @weldingempire

    11 ай бұрын

    Glad it was helpful!

  • @kentuckytrapper780
    @kentuckytrapper7809 ай бұрын

    Thanks man, great video.

  • @weldingempire

    @weldingempire

    9 ай бұрын

    Cheers man. I am glad you liked it.

  • @DazFab_Metalworks
    @DazFab_Metalworks Жыл бұрын

    Welcome back pal..im no tig welder but will definatley try it,my wife drinks gallons of the stuff.

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Cheers mate, it took me a few goes to get it sorted. So it's good you have a supply 😂

  • @danielsplayhouse3804
    @danielsplayhouse3804 Жыл бұрын

    It's been a long time since you have posted a video the last time you were here was doing lift arc welding. Since then I have upgraded to a primeweld tig225x and a water cooler w/flexloc water cooled torch. Hopefully we see on here doing some good projects...😎😎😎

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Cheers mate, how do you find the primeweld welder?

  • @moustachemike7128
    @moustachemike71288 ай бұрын

    for mine I switch out the to a ck flex line and thinner wp26 for peddle control... also picked up a wp9 setup for lighter work...still playing with this unit..have fun Peace

  • @weldingempire

    @weldingempire

    8 ай бұрын

    "@moustachemike7128 Sounds like some solid tweaks you made there! The ck flex line and WP9 setup must be quite handy for precision and lighter tasks. Keep experimenting and enjoy your setup! ✌ Stay safe and weld on!"

  • @351kostakis
    @351kostakis10 ай бұрын

    Fantastic

  • @weldingempire

    @weldingempire

    9 ай бұрын

    Thanks

  • @Landas94
    @Landas948 ай бұрын

    nice

  • @weldingempire

    @weldingempire

    8 ай бұрын

    Cheers👍

  • @tallyman15
    @tallyman15 Жыл бұрын

    Ordered one today with your discount code.

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Thanks Tallyman👍, you won't be disappointed. Awesome machine. Let me know what you think after you have a play with it.

  • @tallyman15

    @tallyman15

    Жыл бұрын

    @@weldingempire I am getting the welder today and will be using this weekend. What initial setting would you recommend for: 1/8", 14/" and 3/32" aluminum stock using 3/32" 4043 rode? Also what size tungsten? Thanks,

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Hi Tallyman15, A busy weekend then! For aluminum a good rule of thumb is 1 amp per 0.001" of material thickness. So for 1/8th 125 amp as a rough guide and 1/4" 250 amps. That will only be to begin with. once the aluminum heats up you will be backing off a lot. 1/8th I would use a 3/32nd 2% lanthanated (blue) or an E3 (purple) for the 1/4" if the AC balance is down a little lower the 3/32nd tungsten of either sort will be fine. Or step up to a 1/16th. The TIG wire will be all good. Happy welding.

  • @tallyman15

    @tallyman15

    Жыл бұрын

    @@weldingempire Did some welding this weekend and I heard a loud "pop". After that, no arc. I looked inside the welder and at least two of the IGBT chips fried. I contacted yeswelder and requested to send a new welder. If they are non cooperative, I will request a refund and purchase a different brand.

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Oh no, that sux. I have never heard of that happening before. Sorry man. Hopefully you will be sorted in no time.

  • @lowbudgetfilms2006
    @lowbudgetfilms2006 Жыл бұрын

    Just got my YesWelder 250p and what better way to learn how to tig aluminum than to start out on cans 😀

  • @weldingempire

    @weldingempire

    Жыл бұрын

    I'm glad you enjoyed the video 👍. Have you fired the Yeswelder up? What are your first impressions?

  • @lowbudgetfilms2006

    @lowbudgetfilms2006

    Жыл бұрын

    @@weldingempire It welded amazing when i got the settings dialed for 1/4” aluminum now when i tried welding cans together that was a different story, let’s just say I still need some practice 🤣

  • @AerialLensVideo
    @AerialLensVideo5 ай бұрын

    Great video - THANKS! Have you ever been INSIDE the machine and noticed what looks like a blue-colored transformer-looking component around the large positive connector cable (whatever it is, you'll know it immediately when you see it)? I ask because I was inside my 250P looking for any lose wires or connections that might be causing an occasional error code E-4 (which neither the manual nor YW customer support says could show up - Weird). Anyway, all the wires looked solid and well connected, but this little component was mounted a bit crooked (not well aligned with anything), so I aligned it with the big cable it surrounded. The component seems like it may function like those small "chokes" seen externally on other cables for electronic devices, where those are used for blocking high frequencies for whatever (?) reasons. It has a large blue wire connecting it to other blue wires deeper in the machine but the component itself is just losely positioned like a collar over the large black positive cable. Well, I'm sure that is as clear as mud, but any clues? Thanks, even if you are as mystified as I am. Also... Happy New Year and Have a GREAT 2024!

  • @weldingempire

    @weldingempire

    5 ай бұрын

    Happy New Year to you too! Thanks for sharing your experience with the welder. It sounds like you've come across a component that could be a type of inductor or choke, commonly used in electrical circuits to block higher frequencies, as you mentioned. It's interesting that it's loosely positioned and not aligned. If it's functioning similarly to the chokes on other cables, it might be there for electromagnetic interference (EMI) suppression. However, without seeing it myself, it's hard to be certain. Good job on checking the connections and trying to troubleshoot the E-4 error. Sometimes the simplest fixes can be the most effective. Keep exploring and stay safe while working on your machine. And of course, have a fantastic 2024!

  • @AerialLensVideo

    @AerialLensVideo

    5 ай бұрын

    I'll be running the machine again on a couple TIG projects in a few days, so will check to see if anything is wonky or if there are any codes after aligning the choke (let's just call it that for now). One thing I do remember from almost two years ago when I saw the code (been pretty much just using stick only since then - what a waste!) was that I think I was inadvertently stretching the arc length (New to TIG + being dumb) too far from the work, like 1/4 inch or even more; I think maybe that bumps up the power output a lot, so maybe caused the mystery E-4 code. Who knows. I'll check back in to report, whatever I do discover. Thanks and keep up the good work! @@weldingempire

  • @Jacob-64
    @Jacob-647 ай бұрын

    Hi there, simple question ..... would you reccomend this welder for a hobby welder with experience of other types of welding .

  • @weldingempire

    @weldingempire

    7 ай бұрын

    100 %. 250 amp AC/DC TIG at the price is a excellent deal. It is no more difficult to set than any other machine on the market. I jave had my machine for over 2 years and haven't had any problems.

  • @moustachemike7128
    @moustachemike71288 ай бұрын

    try 1/16 and bronze brazing rod on AC ERCuSi-A Silicon Bronze..fun stuff.... Peace

  • @weldingempire

    @weldingempire

    8 ай бұрын

    I used it a few times doing hydraulic cylinder repairs to build up ring lands on hydraulic pistons. Similar to this channel, www.youtube.com/@CuttingEdgeEngineering. But that was on an extremely old Hobart TIG Wave 250. I bet they run better on a newer machine.

  • @weldingempire
    @weldingempire Жыл бұрын

    THANKS FOR CHECKING OUT THE VIDEO👌 Check the review of the machine! weldingempire.com/yeswelder-tig-250p-ac-dc-review-after-2-years-of-use/

  • @bma56
    @bma563 ай бұрын

    Good vidéo 👍 Pourriez-vous partager vos paramètres à l’écrit svp Merci

  • @weldingempire

    @weldingempire

    3 ай бұрын

    Cheers mate.

  • @morganhaydel7273
    @morganhaydel72738 ай бұрын

    Mine didnt come with a foot pedal and im trying to get it working with only the button on the torch. Do you have any insight on settings? It will start an arc and then go out shortly after

  • @weldingempire

    @weldingempire

    8 ай бұрын

    Hi Morgan, I think if you are taking your thumb off the button as soon as you press it, that could be 2T. If you are leaving your thumb on the button, then I would say you have the machine set to spot timer. I hope that helps.

  • @dart451kad
    @dart451kad8 ай бұрын

    Greetings, I have the same machine. I noticed that the little light was NOT on on the top of the three lights on lower far right. This indicates that you have programmed your machine for the foot pedal. I'm wondering how you got good welds without this light on? It tells you to hold down the pedal for 5 seconds and the light comes on...if mine doesn't, I get terrible welds...

  • @weldingempire

    @weldingempire

    8 ай бұрын

    Hi, very observant. The camera shot of the settings was not prior to welding so the settings had been changed. I neglected to set the foot pedal.

  • @dart451kad

    @dart451kad

    8 ай бұрын

    That explains it then...I still haven't been able to do much with aluminum cans...Great video by the way...

  • @danielebreda8704
    @danielebreda87049 ай бұрын

    Ciao mi chiamo Daniele Breda, o acquistato la stesa saldatrice che stai provando la sto aspettando perché io sono italiano, mi sono iscritto al tuo canale avevo visto altri video pero tu sei quello che mi da piu fiducia sei molto professionale come spieghi o presso questo tig perché o guardato molti video e questo e quello che mi a dato piu motivo per aquistare per me e la prima volta. Lo presso per saldare aluminio, come cater motore o cilindri di moto. O presso anche la bonbola argon adesso devo aquistare la maschera, se puoi mi daresti un consiglio, mi serve sapere anche che tipo di stucsteno serve, spero di non averti importunato grazie

  • @weldingempire

    @weldingempire

    9 ай бұрын

    Combining your new information with the previously refined recommendation, we get the following: "If you're only engaging in TIG welding occasionally, I'd recommend starting with a good entry-level helmet. I've personally used the Yeswelder LYG-M800HP True Color daily for about six months, and it has performed exceptionally well. I've recently received another helmet that I find more user-friendly, especially when it comes to changing the battery and clear lenses. One small issue is that the cable inside the hood requires some adjustment against the helmet, but it's worth noting that this helmet is around $30 cheaper than the Yeswelder. For welding an aluminum engine block, it's advisable to use a 4043 TIG wire. However, be cautious as the block might require heat treating post-welding to alleviate stresses. Welding materials like cast iron or aluminum can be quite challenging. Hence, it's crucial to hone your TIG welding skills before attempting to weld an engine block. For your tungsten needs, Arccaptains' 2.4mm lanthanated tungstens are versatile and suitable for both AC and DC TIG welding, and they are very reasonably priced at just $12. If you're interested in checking out the helmet, here's a link along with a 5% off code: [www.arccaptain.com/products/wolf-design-large-viewing-screen-auto-darkening-welding-helmet-true-color-welding-mask?ref=weldingempire](www.arccaptain.com/products/wolf-design-large-viewing-screen-auto-darkening-welding-helmet-true-color-welding-mask?ref=weldingempire)." This recommendation provides a comprehensive guide on both equipment and welding techniques for beginners and those looking to weld specific materials.

  • @Massiverobsfishing
    @Massiverobsfishing Жыл бұрын

    Do you sell any of these locally?

  • @weldingempire

    @weldingempire

    Жыл бұрын

    Hi Rob, no I brought mine through the YesWelder website. I took around 2 weeks to reach Perth. But that was around 2 years ago now.

  • @lolly77
    @lolly778 ай бұрын

    Would the 205 version be good for beginner

  • @weldingempire

    @weldingempire

    8 ай бұрын

    I am currently making a video of the Arccaptain MIG 200. I find that to be a far easier machine to use. For beginners or experienced alike. Here's the written review weldingempire.com/arccaptain-mig-200-review/ I hope this helps.

  • @lolly77

    @lolly77

    8 ай бұрын

    @@weldingempire that looks nice but imma go for the yeswelder 205 tig

  • @EngineeredToDesign
    @EngineeredToDesign Жыл бұрын

    This may be silly but could I weld aluminium with a dc tig welder? Yes welder have a 250 amp dc tig welder on eBay..

  • @weldingempire

    @weldingempire

    Жыл бұрын

    You can, *but* it has some very big limitations. To the point, it's not really worth it. To get enough heat into the arc you will need a helium and argon gas blend. This is hard to get and super expensive, then depending on the thickness of the material, you may need to pre-heat it. You will most definitely need a foot pedal to modulate the heat. The aluminum will need to be surgically clean because the DC provides no cleaning action. If you are going to be buying a welder for the job specifically maybe a spool gun on a MIG might be a cheaper option instead of an AC/DC TIG. I hope that helps. Not the answer you probably wanted though.

  • @EngineeredToDesign

    @EngineeredToDesign

    Жыл бұрын

    @@weldingempire thank you I appreciate your reply, where did you buy your welder from? Seems hard to get a yeswelder here in Australia..

  • @weldingempire

    @weldingempire

    Жыл бұрын

    I contacted YesWelder for you. They still only ship from the US site. They are really helpful on the chat. They can spec it for Australian power.

  • @sledshed3488
    @sledshed348811 ай бұрын

    Too bad he doesn't speak English 😂

  • @weldingempire

    @weldingempire

    6 ай бұрын

    LOL, I'm taking lessons now.😎

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