Starter won't work? I'll show you how to replace it on a Polaris 500 Sportsman
Жүктеу.....
Пікірлер: 67
@jameschen7661 Жыл бұрын
Like the video which is helpful to understand how to replace a starter on the polaris. thanks! We are the manufacturer of starter in Taiwan. Produce it but not much idea of detail when installing.
@TitaniummanGarage
Жыл бұрын
Nice. Always good to see how things work or get installed after building them. I know first hand.
@jamesdavid59973 жыл бұрын
A few vids for this n many short cuts they take to not remove many parts. Well I've done em. This vid removing the air box is the way to go for the ease of access! Great vid thanks
@dalepeter83922 жыл бұрын
My happy 2002 400 always starts till today, just clicks. Ordered a new motor, watching your vid to do it.
@fredreed72028 ай бұрын
GREAT VIDEO! THIS HAS HELPED ME TERMENDOUSLY!
@bhaskins71 Жыл бұрын
Great video man, super helpful!
@norain312 жыл бұрын
I noticed you didnt change the pilot bushing back of bendix .to do this pack bushing with grease take a yellow handled nut driver put grease also in the end .stick in bushing and a couple taps with hammer will push bushing out using hydrolic preasure. replace bushing turning a 9/16s deep socket backawards and tap it in. same way you would remove a pilot bearing from a preasure plate on a car or truck.
@The_Native_wolfAK
Жыл бұрын
What you talking about?
@norain31
Жыл бұрын
@@The_Native_wolfAK its a easy way to get the bushing out that the gear shaft runs on
@farmergeo5374
10 ай бұрын
Thank you!! I'm knees deep into this and you have some great tips.
@MD-NWWI3 жыл бұрын
Thanks! Going to tackle the project right now!
@MD-NWWI
3 жыл бұрын
Worked out great thanks for the tutorial. I knew what tools to grab so I wasn't in and out of the tool box!
@andrewkawka48583 жыл бұрын
very good instraction, I like wos helpful ,good luck andrew
@TitaniummanGarage
3 жыл бұрын
Glad you enjoyed it
@IAm1InTheIAm4 жыл бұрын
Good job, buddy, very helpful vid, really appreciate it, you Da MAN👍
@TitaniummanGarage
3 жыл бұрын
Glad it helped
@brucematula8333 жыл бұрын
Thanks Man, I just priced a starter at $420! The garage is going to charge me another five to $600! I may try to clear out enough room in my garage, and start disassembling my wheeler to get a little sweat equity....
@Peter-gi3re
3 жыл бұрын
Starter cost way less than that. Did mine last year think it was $80 to $90 if even that much. Dealers are a rip off to do work and need to be avoided if at all possible. I have done all my own work on bushings, bearings, ball joints etc. May take you a little time but it’s worth it. Plus you know what you have done and can do it right yourself. Half the time stuff is done like crap at a dealership anyway. Just buy yourself some decent tools and you will do fine
@susanhafner6906
2 жыл бұрын
Amazon it’s $34.00
@overbuiltautomotive1299
Жыл бұрын
like under 90.00 for last one i bought their all china made
@manuelkorivu39665 ай бұрын
Thank you for the vidéo!🙂
@bluefallon6374 Жыл бұрын
I learned how to do it and that video was fine , but that dam bolt , crazy.
@jezo7022 жыл бұрын
I have a 2007 500 x2 that keeps bogging down and shutting off; I can’t figure it out any suggestions.
@MrMandell4 жыл бұрын
Good video. Subscribed..
@frankalliano73172 жыл бұрын
What was your problem? I’m getting a grinding noise when turning key with intermittent start. Getting worse and worse
@SuccessfulBeanerАй бұрын
Does the negative cable have to be on the starter ? Mine didn’t have it on the starter ( 2002 Polaris Sportsman 400 )
@mallemang3 жыл бұрын
excellent thanks gives me just the info I need
@TitaniummanGarage
3 жыл бұрын
Great! Glad I could help.
@jandeband4 ай бұрын
At holds the bendix in ?
@Rhymecasino Жыл бұрын
Thanks man!
@jandeband4 ай бұрын
S it the same for 02 exp 400 ?
@jandeband4 ай бұрын
Ive got two down, same prob, 02 exp 400 and 99 sports 500 , nightmare scenario 😢
@troublec233 жыл бұрын
Thank you
@nikleigh4564 жыл бұрын
hey good video thnx for sharing .I went and got a shorter bolt threads in fine but cant get it started with starter in.might have to remove that air duct thing witch is a pain in the ass itself.
@TitaniummanGarage
4 жыл бұрын
Yeah. It's a pain in the ass. I don't know why Polaris put the clamp on the other side.
@jandeband
4 ай бұрын
Best way to cut the air duct, pipe from hell
@hrmthermalimage11 ай бұрын
NICE!
@pinkysgarage27793 жыл бұрын
Bottom bolt is the worst part of the whole starter changing install starter roll it towards the front of the bike install lower starter bolt roll backwards into place pry slightly on back clutch cover start bolt by hand some suggest going and buying 3/16"-1/4" shorter bolt for ease of lower bolt replacement .
@melvinlomax40243 жыл бұрын
Im wondering if i need to do this when i start my scrambler its a loud rattle coming from the starter location any ideas ?
@TitaniummanGarage
3 жыл бұрын
That be my guess.
@jointroller05mac25 Жыл бұрын
The gear that connects the starter to the flywheel on mine keeps sliding back and dosnt make contact with the starter or the flywheel any ideas how to fix or if I’m missing a spacer or something
@TitaniummanGarage
Жыл бұрын
There is a washer or spacer behind the bendix gear. I would just replace it. It's like 15 bucks on ebay. The spring wears out on them. Sounds like that's what you have going on.
@abreubrian8192 жыл бұрын
How do you remove that thing that engage to start the four wheeler
@TitaniummanGarage
2 жыл бұрын
The Bendix Gear? once the stater is out, pull the pull start cover off and move it over and out.
@dalequinn66217 ай бұрын
So is there a gasket for that front cover?
@TitaniummanGarage
7 ай бұрын
The pull start cover? Yes.
@timmyjumbo42622 жыл бұрын
Ok did who designed this starter placement on the bolts?
@TitaniummanGarage
2 жыл бұрын
Right! They can be a pain.
@marte1a256 Жыл бұрын
That dam bottom bolt kicked my but today! Ima try taking it out with the bolt in like you did. Do i HAVE to take off the flywheel cover though?
@TitaniummanGarage
Жыл бұрын
It is easier with the clutch cover off. You dont need to take the flywheel cover off. But you might want to. To inspect the bendix gear that drives the starter to flywheel. The bendix will come out without removing the flywheel.
@marte1a256
Жыл бұрын
@@TitaniummanGarage thanks to your prying idea, I change the starter, but still just sound and no start. Next I’ll be changing that Bendix. I did not know about that.
@Blackmenace3499 Жыл бұрын
Is this for a 1997 sportsman 400? That’s what I have and I’m looking to replace it.
@TitaniummanGarage
Жыл бұрын
2 stroke the starter will be at the bottom of the engine.
@Blackmenace3499
Жыл бұрын
@@TitaniummanGarage Awesome, thank you!
@osbornebay9442 жыл бұрын
Great video Sir. My 2000 Predator 400 has issue with cranking, or clicks with a full battery. Bad starter or bad wire connections?
@osbornebay944
Жыл бұрын
Short starter to check it, if not good replace starter.
@justinbrown547410 ай бұрын
Was the new gear as loose as the old one
@TitaniummanGarage
10 ай бұрын
The cover will hold the bendix gear in tight.
@osbornebay9442 жыл бұрын
Sorry, It is a Scrambler 400 4x4. the starter is not able to take out from the top, could be done from bottom.
@TitaniummanGarage
2 жыл бұрын
Yes. The easiest way is to pull the clutches and rear cover. you can access the bolts better. Or lay it on its side.
@osbornebay944
Жыл бұрын
I have a pair of Scrambler 2001 400 4x4, easy : 1. remove pull start cover to access 2 starts bolts (pray engine up a bit to remove cover's long 10mm bolts) 2. remove 2 10mm bolts off engine, leave starter bracket on. Install is a breeze. ( I modified the far bolt hole to a U hole, so just lose the bolt without remove it, making future starter R/R super easy)
@troublec233 жыл бұрын
I need help is there a way that i can call you or on messenger on Facebook
@TitaniummanGarage
3 жыл бұрын
Titaniumman@facebook.com
@scotthavens8203 жыл бұрын
2
@overbuiltautomotive12993 жыл бұрын
be nice if a japan guy designed it .i am getting rid of mine lol
@mikeoxlong39822 жыл бұрын
Ya it's real easy when you have half the bike tore apart already, otherwise it's a ROYAL PITA!! I would never stoop low enough to own a polaris atv EVER!! They are designed and built by a bunch of drunken idiots on a friday afternoon!!
@TitaniummanGarage
2 жыл бұрын
Well...you must have owned one or how would you know?
Пікірлер: 67
Like the video which is helpful to understand how to replace a starter on the polaris. thanks! We are the manufacturer of starter in Taiwan. Produce it but not much idea of detail when installing.
@TitaniummanGarage
Жыл бұрын
Nice. Always good to see how things work or get installed after building them. I know first hand.
A few vids for this n many short cuts they take to not remove many parts. Well I've done em. This vid removing the air box is the way to go for the ease of access! Great vid thanks
My happy 2002 400 always starts till today, just clicks. Ordered a new motor, watching your vid to do it.
GREAT VIDEO! THIS HAS HELPED ME TERMENDOUSLY!
Great video man, super helpful!
I noticed you didnt change the pilot bushing back of bendix .to do this pack bushing with grease take a yellow handled nut driver put grease also in the end .stick in bushing and a couple taps with hammer will push bushing out using hydrolic preasure. replace bushing turning a 9/16s deep socket backawards and tap it in. same way you would remove a pilot bearing from a preasure plate on a car or truck.
@The_Native_wolfAK
Жыл бұрын
What you talking about?
@norain31
Жыл бұрын
@@The_Native_wolfAK its a easy way to get the bushing out that the gear shaft runs on
@farmergeo5374
10 ай бұрын
Thank you!! I'm knees deep into this and you have some great tips.
Thanks! Going to tackle the project right now!
@MD-NWWI
3 жыл бұрын
Worked out great thanks for the tutorial. I knew what tools to grab so I wasn't in and out of the tool box!
very good instraction, I like wos helpful ,good luck andrew
@TitaniummanGarage
3 жыл бұрын
Glad you enjoyed it
Good job, buddy, very helpful vid, really appreciate it, you Da MAN👍
@TitaniummanGarage
3 жыл бұрын
Glad it helped
Thanks Man, I just priced a starter at $420! The garage is going to charge me another five to $600! I may try to clear out enough room in my garage, and start disassembling my wheeler to get a little sweat equity....
@Peter-gi3re
3 жыл бұрын
Starter cost way less than that. Did mine last year think it was $80 to $90 if even that much. Dealers are a rip off to do work and need to be avoided if at all possible. I have done all my own work on bushings, bearings, ball joints etc. May take you a little time but it’s worth it. Plus you know what you have done and can do it right yourself. Half the time stuff is done like crap at a dealership anyway. Just buy yourself some decent tools and you will do fine
@susanhafner6906
2 жыл бұрын
Amazon it’s $34.00
@overbuiltautomotive1299
Жыл бұрын
like under 90.00 for last one i bought their all china made
Thank you for the vidéo!🙂
I learned how to do it and that video was fine , but that dam bolt , crazy.
I have a 2007 500 x2 that keeps bogging down and shutting off; I can’t figure it out any suggestions.
Good video. Subscribed..
What was your problem? I’m getting a grinding noise when turning key with intermittent start. Getting worse and worse
Does the negative cable have to be on the starter ? Mine didn’t have it on the starter ( 2002 Polaris Sportsman 400 )
excellent thanks gives me just the info I need
@TitaniummanGarage
3 жыл бұрын
Great! Glad I could help.
At holds the bendix in ?
Thanks man!
S it the same for 02 exp 400 ?
Ive got two down, same prob, 02 exp 400 and 99 sports 500 , nightmare scenario 😢
Thank you
hey good video thnx for sharing .I went and got a shorter bolt threads in fine but cant get it started with starter in.might have to remove that air duct thing witch is a pain in the ass itself.
@TitaniummanGarage
4 жыл бұрын
Yeah. It's a pain in the ass. I don't know why Polaris put the clamp on the other side.
@jandeband
4 ай бұрын
Best way to cut the air duct, pipe from hell
NICE!
Bottom bolt is the worst part of the whole starter changing install starter roll it towards the front of the bike install lower starter bolt roll backwards into place pry slightly on back clutch cover start bolt by hand some suggest going and buying 3/16"-1/4" shorter bolt for ease of lower bolt replacement .
Im wondering if i need to do this when i start my scrambler its a loud rattle coming from the starter location any ideas ?
@TitaniummanGarage
3 жыл бұрын
That be my guess.
The gear that connects the starter to the flywheel on mine keeps sliding back and dosnt make contact with the starter or the flywheel any ideas how to fix or if I’m missing a spacer or something
@TitaniummanGarage
Жыл бұрын
There is a washer or spacer behind the bendix gear. I would just replace it. It's like 15 bucks on ebay. The spring wears out on them. Sounds like that's what you have going on.
How do you remove that thing that engage to start the four wheeler
@TitaniummanGarage
2 жыл бұрын
The Bendix Gear? once the stater is out, pull the pull start cover off and move it over and out.
So is there a gasket for that front cover?
@TitaniummanGarage
7 ай бұрын
The pull start cover? Yes.
Ok did who designed this starter placement on the bolts?
@TitaniummanGarage
2 жыл бұрын
Right! They can be a pain.
That dam bottom bolt kicked my but today! Ima try taking it out with the bolt in like you did. Do i HAVE to take off the flywheel cover though?
@TitaniummanGarage
Жыл бұрын
It is easier with the clutch cover off. You dont need to take the flywheel cover off. But you might want to. To inspect the bendix gear that drives the starter to flywheel. The bendix will come out without removing the flywheel.
@marte1a256
Жыл бұрын
@@TitaniummanGarage thanks to your prying idea, I change the starter, but still just sound and no start. Next I’ll be changing that Bendix. I did not know about that.
Is this for a 1997 sportsman 400? That’s what I have and I’m looking to replace it.
@TitaniummanGarage
Жыл бұрын
2 stroke the starter will be at the bottom of the engine.
@Blackmenace3499
Жыл бұрын
@@TitaniummanGarage Awesome, thank you!
Great video Sir. My 2000 Predator 400 has issue with cranking, or clicks with a full battery. Bad starter or bad wire connections?
@osbornebay944
Жыл бұрын
Short starter to check it, if not good replace starter.
Was the new gear as loose as the old one
@TitaniummanGarage
10 ай бұрын
The cover will hold the bendix gear in tight.
Sorry, It is a Scrambler 400 4x4. the starter is not able to take out from the top, could be done from bottom.
@TitaniummanGarage
2 жыл бұрын
Yes. The easiest way is to pull the clutches and rear cover. you can access the bolts better. Or lay it on its side.
@osbornebay944
Жыл бұрын
I have a pair of Scrambler 2001 400 4x4, easy : 1. remove pull start cover to access 2 starts bolts (pray engine up a bit to remove cover's long 10mm bolts) 2. remove 2 10mm bolts off engine, leave starter bracket on. Install is a breeze. ( I modified the far bolt hole to a U hole, so just lose the bolt without remove it, making future starter R/R super easy)
I need help is there a way that i can call you or on messenger on Facebook
@TitaniummanGarage
3 жыл бұрын
Titaniumman@facebook.com
2
be nice if a japan guy designed it .i am getting rid of mine lol
Ya it's real easy when you have half the bike tore apart already, otherwise it's a ROYAL PITA!! I would never stoop low enough to own a polaris atv EVER!! They are designed and built by a bunch of drunken idiots on a friday afternoon!!
@TitaniummanGarage
2 жыл бұрын
Well...you must have owned one or how would you know?