HOW TO REPAIR RUST Fender Patch Panel "STACK A TACK" MIG Welding TECHNIQUE

Автокөліктер мен көлік құралдары

On this episode of Make It Kustom, I weld in a fender patch panel using the "Stack A Tack" technique
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Пікірлер: 291

  • @TimothyKepner
    @TimothyKepner16 күн бұрын

    I'm 77 and I learn something every time I watch your videos. See even old dogs can learn new tricks. Thanks

  • @b1umb0y

    @b1umb0y

    14 күн бұрын

    And your explanations are so clear and reveal much of your expert reasoning.

  • @walkingwithdogs8547
    @walkingwithdogs854717 күн бұрын

    When I was 15 back in the mid 70's my Dad entered me in a competition as from the age of 13 was doing body work repairing rust. You had to choose the repair you was going to do. My choice that most people won't know unless from the UK was a Hillman Hunter front head light wing repair. What ever you did would have to paint and finish both sides! I was so proud to win being the only teenager and all judges picked the wrong side. No it didn't make me a big head just pushed me to be better at the next repair, and boy was it a ride people expecting perfection every time.

  • @MakeItKustom

    @MakeItKustom

    17 күн бұрын

    That’s incredible! You must really understand metal!

  • @walkingwithdogs8547

    @walkingwithdogs8547

    17 күн бұрын

    @MakeItKustom know still at 60 I continue to learn.

  • @timferriss905

    @timferriss905

    17 күн бұрын

    Hillmans and sunbeam rapier I had was a rust bucket. I also had a Vauxhall viscount 3.3 when I was a teenager that was remarkably solid. I like your comment.

  • @troydowning3302

    @troydowning3302

    9 күн бұрын

    O o o of chokes ⁹ⁿ⁹999⁹9⁹⁹die of the best shipping in 99⁹😊😊

  • @jameskilpatrick7790
    @jameskilpatrick779017 күн бұрын

    When you're capable of the super awesome perfectionist work, it's easy to leave the "real people" repairs behind. Thanks for keeping your channel down to earth, and sharing all the great tips & tricks for the regular stuff, along with the ultra-slick Kustom work. Great channel!

  • @chrissandberg8856
    @chrissandberg885617 күн бұрын

    Karl, this is so spot on for the DIY guy and what are real world types of repair.. Can't say enough about what you do, how you share so freely, and the skills you bring to the channel. This episode is a real good lesson on rust repair, that I for one can apply to the project in my shop.. Thanks.

  • @clayeden1204
    @clayeden1204Күн бұрын

    I like watching any of your videos but yeah the rust repair and body working videos are the most relatable for me. But don’t hold back on those builds because they are just bad ass!

  • @professorfalken4600
    @professorfalken460017 күн бұрын

    Body by Fisher, nice work

  • @randyfleet9968
    @randyfleet996817 күн бұрын

    This is the type of video I love!

  • @blakestone8088
    @blakestone808817 күн бұрын

    16:48 That is why Knowing Hand Forming Tools is So Important thx Guys

  • @bartholomule
    @bartholomule17 күн бұрын

    I was half-expecting the old "cut-n-butt" here as a part of your "stack a tack". Looks good.

  • @ericnoble3285
    @ericnoble32856 күн бұрын

    I’m so glad I found you on here. The simple approach to fixing cars using basic tools we have in our garage is exactly what I need. I’m a trim carpenter by trade and we do quite a bit of custom work. It’s interesting to see the crossover in fabrication. The way you explain how to do things makes perfect sense in my mind. Working with metal is a whole new world for me, and seeing you break things down and explain them make me feel like I can handle the curveballs this ‘75 El Camino we inherited is throwing at us! I love working with my hands, and stepping into this world of metal work feels like I should have done this decades ago! Thank you so much for making videos that even a regular guy in a small garage with basic tools can breathe life back into this project. With your help, we are bringing the Elky back to life! 🙏

  • @malcolmyoung7866
    @malcolmyoung786617 күн бұрын

    'I can forsee this taking a very long time...' (Me... Bursts out laughing!!)

  • @stevenlane729
    @stevenlane72916 күн бұрын

    Great video. I love how your videos are unscripted, you are taking us along the repair journey with no BS, just sharing your knowledge. Thank you.

  • @davida871
    @davida87117 күн бұрын

    Thank you for teaching us your skill. Love metal work. Learning all the time.

  • @knowbull5hit590
    @knowbull5hit59017 күн бұрын

    You have the best tips and videos when it comes to sheetmetal work! Thank you

  • @user-dw2is4ej5m
    @user-dw2is4ej5m17 күн бұрын

    You are a true fab rat , in the most respectful way , for a guy of your age it's amazing how you get it done with sometimes homemade tools, it's a pleasure to watch your brain work

  • @darylarmentrout252

    @darylarmentrout252

    7 күн бұрын

    "fOr A gUy yOuR AgE" Does talk to the man like hes a boy you ass

  • @koolkar55
    @koolkar5517 күн бұрын

    PERFECT! as I've come to expect with your work Karl. You are also a great teacher of your trade Mate. Thanks always for sharing your talent. Cheers. Billy J.... Queensland, Australia.

  • @philho122
    @philho12217 күн бұрын

    Good Timing! I recently thought I should continue my "regular people stuff" project that I have neglected for far too long. Thank you very much for refreshing the theory - now I have to do the practice...

  • @bobbofly
    @bobbofly16 күн бұрын

    Absolute minute you brought the patch over to the roller & it became apparent there was a no-go on using it, I got enthused bigtime, because I knew what THAT meant. 🤩🤩🤩🤩🤩🤩

  • @courier11sec
    @courier11sec6 күн бұрын

    Man, I'm so grateful for your willingness to share your techniques in such great detail as well as things you've developed like the really effective tools you have built. Obviously different ecosystems, but you're up there with Ron Covell in terms of value of your content.

  • @MakeItKustom

    @MakeItKustom

    6 күн бұрын

    Wow man that’s a huge compliment. I’m so stoked that sharing my passion has value for this community!

  • @jerrydespaltro4023
    @jerrydespaltro402317 күн бұрын

    One of my favorite episodes to date!

  • @minnesotatomcat
    @minnesotatomcat17 күн бұрын

    It makes it so much harder when patch panels aren’t exactly the same as the originals, like body lines being a little different and slightly in the wrong spot. I’ve replaced a lot of cab corners on old ford trucks and it can be an absolute crap shoot depending on the reproduction panel. It’s like their stamping dies are completely worn out sometimes and just don’t get the definition they should have.

  • @MakeItKustom

    @MakeItKustom

    17 күн бұрын

    Yeah, it’s crazy how far off they usually are! Sometimes nice and close

  • @YaMoBeThereAbout

    @YaMoBeThereAbout

    16 күн бұрын

    If you're working on older cars it's pretty rare for patch panels to line up. Original jigs were probably lost years ago and what they base their panels on might be a 30 or 40 year old panel that who knows what it's been through or even if it was straight coming out of the factory.

  • @minnesotatomcat

    @minnesotatomcat

    16 күн бұрын

    @@YaMoBeThereAbout I’m sure there’s a lot of variables. Sometimes they’re dead on.

  • @indyme2
    @indyme211 күн бұрын

    Awesome work, Karl. Thanks for the video.

  • @RandallSoong-pp7ih
    @RandallSoong-pp7ih16 күн бұрын

    Awesome and Excellent!! I never would have thought of that intermediate step of sanding the tacs to see the highs n lows. Thank you!!

  • @daleking8529
    @daleking852917 күн бұрын

    Really nice job on the patch panel! Take care

  • @johnfields7936
    @johnfields793615 күн бұрын

    Glad to hear that you're going to do some sheetmetal work every week. Love it how you make it so "simple"!

  • @francisrampen9099
    @francisrampen909916 күн бұрын

    I am a sheet metal idiot and watching you do your thing is really helpful. I am in the process of restoring a 1953 Citroen so this is all great grain for the mill. Thanks again for sharing your process. Super useful

  • @fuelboy
    @fuelboy6 күн бұрын

    Nice work Karl, especially fixing the 'loose' replacement panel die lines.

  • @abern0417
    @abern04174 күн бұрын

    Very nice! Always a treat watching you do patches. 👍👍👍

  • @37FordGuy
    @37FordGuy16 күн бұрын

    Another great video and super relevant. I really appreciate the “regular guy” approach - makes complex problems a lot less daunting and opens the hobby up even more. Thank you

  • @stuartfletcher2378
    @stuartfletcher237811 күн бұрын

    Your workmanship is second to none , thank you for the time you put in to explain the why and wherefore behind every move . I'm always in awe of your patience and careful craftsmanship. Till I tune in again , Stuart in Ontario ..

  • @littleredridinghood5622
    @littleredridinghood562213 күн бұрын

    Very good job .. I live in Nova Scotia I follow "Fitzee's Fabrications" he is a genius at making/installing repair panels to the point where 0 body fill is needed ...

  • @jackwrightjr.5827
    @jackwrightjr.58275 күн бұрын

    Your Sheetmetal work is awesome and your just as good explaining the process too! Thanks from VA!

  • @MrLangleylad
    @MrLangleylad17 күн бұрын

    I enjoy all of your videos but these types of videos we can all learn from and put to use. Thanks man .

  • @rona1144
    @rona114417 күн бұрын

    Always a good refresher to see meticulously metal work. This summer I have a rusty spot on my Mustang to fix.

  • @jamesblair9614
    @jamesblair96146 күн бұрын

    Beautiful, I never get tired of watching magic being performed.

  • @michaelanderson3771
    @michaelanderson377114 күн бұрын

    love your work Karl. Tuning in from Aus. Make it a point to watch your content and share it with my car nut mates here in Melbourne Australia.

  • @JimmyMakingitwork
    @JimmyMakingitwork14 күн бұрын

    When someone I consider to be a master metal fabricator does a video on common repairs we all can use, it's time to pay attention. Only wish it was as easy to do as it is to watch, but it certainly makes it less scary for us hobby level car folks.

  • @joeclement3680
    @joeclement36804 күн бұрын

    Young man, I'm here to let you know that y'all have some very, very knowledgeable fabricators on y'alls side of the border, and believe you me you're definitely one of the best!!! I envy y'alls beautiful land ;but, There's ABSO-DAWG-GONE-LUTLEY NO WAY I COULD EVER LIVE THERE!!! I live in North Carolina and sometimes that's not far enough South; cause, These old bones move slow and i suspect there gonna start moving slower when i hit the big 60 years young!!! Keep up the great work and videos when you have the time!!!God Bless y'all,sincerely. Joe C.

  • @richardellis3141
    @richardellis31416 күн бұрын

    nice work, great music for easy watching

  • @bartsarton2212
    @bartsarton221214 күн бұрын

    This video is exactly what I want to see. Thanks Karl.

  • @MrClickbang357
    @MrClickbang35715 күн бұрын

    I am looking at buying what some would call a rust bucket, then fixing it myself as a daily driveer. All this 0 technique, tips and tricks, will help me in bringing it back! Thanks dude!

  • @MakeItKustom

    @MakeItKustom

    12 күн бұрын

    Awesome man! You can do it!

  • @weshuckabay5416
    @weshuckabay54166 күн бұрын

    I've benn fabricating and installing marble and granite countertops for over 20 years. Seeming two pieces of stone together works roughly the same as with metal. Now try getting the two pieces level with each other but match the color, grain and veins of a stone. It was cool seeing how much it relates to stone work. The getting things even "enough" to weld and body fill. Thanks for the video.

  • @YootubeUK
    @YootubeUKКүн бұрын

    Very nice work as always! Newbies, just because you didn't see welds getting cooled down inbetween grinding doesn't mean it didn't happen! Grinding will produce enough heat to warp panels so keep it cool. An airline blowing cold (like Karl did when welding) will help keep warping to a minimum hopefully.

  • @lanceyarish1809
    @lanceyarish180917 күн бұрын

    This is sorely needed Carl.

  • @ZunarXJ59
    @ZunarXJ596 күн бұрын

    Enjoy watching your craftsmanship, always learn something useful in your vids TY

  • @adambergendorff2702
    @adambergendorff270216 күн бұрын

    Look forward to seeing you finish the underside components.

  • @fasrnur
    @fasrnur4 күн бұрын

    I enjoy and learn from everyone of your videos sir. Keep up the great work.

  • @bashsharif8272
    @bashsharif827215 күн бұрын

    seriously man, you own the metal.

  • @stantilton2191
    @stantilton219111 күн бұрын

    Well done, simple and interesting. It's the little tweaks that make it work. Thank you.

  • @Kepabfan
    @Kepabfan16 күн бұрын

    Love the work. Enjoying these bodywork and sheetmetal videos.

  • @erikalston4496
    @erikalston44965 күн бұрын

    You're getting better good work.

  • @robinimpey101
    @robinimpey10113 күн бұрын

    Impressive work, and entertaining! You're 100% correct, those types of rust repairs are exactly what I'll be working on........some day!

  • @mikeseawel6180
    @mikeseawel618016 күн бұрын

    Want to see more work on the Zephyr and Model A. Love the Zephyr project.

  • @angusmackay7281
    @angusmackay728117 күн бұрын

    Keep at it dude. Love the channel - so inspiring,

  • @donaldhalls2189
    @donaldhalls218915 күн бұрын

    Great repair, wouldn't even be able to tell it's been repaired, thanks for sharing, all the best to you and your loved ones

  • @patrickchristie82
    @patrickchristie8216 күн бұрын

    I always pick up a little something from every video. Thanks!

  • @dans_Learning_Curve
    @dans_Learning_Curve17 күн бұрын

    Great teaching video! Gonna have to do some patching on my '58 Plymouth Suburban. Have you considered putting an air line on your welding wand? That way, you just have another little button to push and cool your weld.

  • @bigsquatchsasfoot1964
    @bigsquatchsasfoot196417 күн бұрын

    Nice work dude looks real nice ! A tricky repair I’d say …and I would say that if I was doing it 🤣

  • @tomtruesdale6901
    @tomtruesdale690116 күн бұрын

    Great job on that fender, thank you for the lesson on that type of repair.

  • @paulhedman7387
    @paulhedman738716 күн бұрын

    It's a joy to watch you work. Thanks.

  • @dougharshbarger5525
    @dougharshbarger552515 күн бұрын

    This was a great video. I have 1956 Chevy truck that has the same rust spots on the eyebrow of the fender. I look forward to seeing you make the other side from scratch.

  • @stephennovotny6157
    @stephennovotny615717 күн бұрын

    Thats great 👍 👌 😀 😄 ☺️ 😊

  • @RAVHornE
    @RAVHornE6 күн бұрын

    Carl, might I make a suggestion Bud.... if you picked up a couple roles of a Taylor's Measuring tape! Or fabric measuring tape, as it's made of fabric itself it allows you to roll over and edge, such as in this video, you were trying to measure how far back you wanted to mark to cut old material out. You wanted to measure from inside light bucket, up around fender brow and back to spot to mark out your line! Fabric tape will wrap around edge to give you an exact measurement to transfer to replacement peice...

  • @somedudeRyan
    @somedudeRyanКүн бұрын

    still just looks like magic when a guy can do this kind of thing with sheet metal

  • @marciabaldwin2506
    @marciabaldwin250616 күн бұрын

    Thanks Karl great video as always your craftsmanship even with basic tools is absolutely and incredible ❤

  • @Tyrel_156
    @Tyrel_15617 күн бұрын

    Awesome repair. I finally just got my first welder today. Now I can finally practice some of the skills you have taught me!

  • @andrewensing6977
    @andrewensing697715 күн бұрын

    👊👊👊 brother i owe you huge!! Always learn lots from ya and stoked to have you doing this for my project

  • @murdoc6501
    @murdoc650115 күн бұрын

    Hah! "Regular people stuff." Um, I'm a regular guy in my garage and this is grand! Wish you shared this a year ago when I was patching lower front fenders on my '46 Business Coupe! Your expertise and how you share it with us is remarkable and well received. I just keep learning with every one of your videos! Go Japhands, keep moving forward!

  • @ronbunker5778
    @ronbunker577816 күн бұрын

    Excellent video! I am going to be doing something just like this on the rear taillight section on my 1964 Chevelle. Thanks for your video!

  • @toodjackson4438
    @toodjackson443817 күн бұрын

    Most people have no idea how long and the amount of work it really takes to do work like this karl makes it look easy

  • @michaelgerassimou7625
    @michaelgerassimou762516 күн бұрын

    Really enjoy your updates! Keep up the good work

  • @globalsurfer
    @globalsurfer14 күн бұрын

    You are the best in the world... a metal master...

  • @yorkshirecarrestoration
    @yorkshirecarrestoration17 күн бұрын

    Nice 👍

  • @herbertsaylor8912
    @herbertsaylor891214 күн бұрын

    Really enjoyed this video today. Saw a forum where your name was mentioned saying that you have probably forgotten more about metal working than most people know. I keep whatching to see what's next on the '60 Cadillac. Thanks for your excellent videos.

  • @MakeItKustom

    @MakeItKustom

    12 күн бұрын

    Thanks man will be back on that soon hopefully this winter!

  • @rondunlap4628
    @rondunlap462816 күн бұрын

    Nice work Karl as always

  • @brucegrunert2941
    @brucegrunert294117 күн бұрын

    Awesome work!!!

  • @robertmallinson1710
    @robertmallinson17103 күн бұрын

    Great content in your videos and it inspires me to dive in to things I would shy away from on my model a coupe. Thanks a lot karl

  • @georgeezzell4474
    @georgeezzell447417 күн бұрын

    You are a great teacher. I wait all week just to see the next video.

  • @charlietabone6162
    @charlietabone616217 күн бұрын

    You teach me something every video thank you Carl

  • @dougwernham5209
    @dougwernham520916 күн бұрын

    Very helpful and interesting video thanks Karl.

  • @pascalmenager1676
    @pascalmenager167616 күн бұрын

    Always very good job Karl

  • @Papa7Bravo
    @Papa7Bravo17 күн бұрын

    This is perfect as myself and my dad will be restoring a 58 custom 300 that needs the same work done.

  • @glennfranklin5293
    @glennfranklin529317 күн бұрын

    great job filming and skill is appreciated .

  • @briankinnear7461
    @briankinnear746115 күн бұрын

    Great video. Love the attention to detail and all the explaining of what/why you're doing. End result looks really, really nice. Look forward to more. Be safe and stay well.

  • @MakeItKustom

    @MakeItKustom

    12 күн бұрын

    Yah an brian!

  • @gregsmith3366
    @gregsmith336617 күн бұрын

    That repair will be the best part of the whole car 😂😂

  • @richardsmith-qy6vl
    @richardsmith-qy6vl9 күн бұрын

    Great job as always I'm going to watch your how to tig weld video that is something I really want to learn thanks again for a great video

  • @garysacry5969
    @garysacry596917 күн бұрын

    I’m a big fan!!

  • @CowboyGarage
    @CowboyGarage17 күн бұрын

    Those eyebrow fenders of the late 50's can be a bit of work to fix and it seems they all rust at the same place. I've repaired a couple of '59 Ford cars and currently have a '58 Chevy Delray at the shop with two bad fenders so I'll be doing a bit of the same style fab work on them. Good video as usual.

  • @123gonow
    @123gonow16 күн бұрын

    @13:53 Elio looks like the Grim Reaper in the background lol had me rolling ! You guys are lucky to have each other ! Hard to find a good work partner much less friend as well ! Keep them coming Karl !

  • @JamesB1797
    @JamesB17978 күн бұрын

    On top of everything else, you teased us with a shot of the Lincoln Zephyer.....

  • @redfoxclassics
    @redfoxclassics16 күн бұрын

    I do find it very satisfying to watch rust repair, and enjoy doing it. Which is good as I made the first repair piece and put the first tacks into my next project car yesterday (before completely running out of welding gas :D) so have plenty ahead of me! It is handy seeing how you do a really good weld with MIG, as you’re right that’s what more of us DIYers will have.

  • @gordonhenagar6652
    @gordonhenagar665216 күн бұрын

    great job , I have used those rust repair panels and they are a good starting place but need a little tune up to fit right, 30 years ago I thought that making an offset flange and overlapping the metal then welding was best. It worked ok and was strong but I couldn't get it perfect. the good thing is that it was usually cab corners and that is less obvious than the top of a fender. I have learned so much watching you work, thanks.

  • @shermanhill6058
    @shermanhill605814 күн бұрын

    I have to tell you that my dad who did body work as a profession for almost 60 years and would use a bit of led if necessary and refused to use plastic in a repair, told me that you were the man to watch and learn from if I was so inclined!

  • @MakeItKustom

    @MakeItKustom

    12 күн бұрын

    Wow man that’s really cool I appreciate his recommendation! That’s neat that he never used Bondo . I suppose if lead is the only filler, then you would really strive to have less filler in a panel repair.

  • @ashreid20
    @ashreid2017 күн бұрын

    small thing. sometimes it might be helpful to show welding without the video being spedup. I have been practasing patches today there is/i have a lot to learn about the pace of things, controlling the heat and warping. top video as always though. good stuff man

  • @markmarshall2813
    @markmarshall281316 күн бұрын

    Like so many others said already this is the kind of video that got me hooked on your channel. These are the repairs I need to know for my project. I hope you will show building the rest of headlight area. Thanks for sharing your knowledge!!

  • @rickyfulks889
    @rickyfulks88917 күн бұрын

    Real nice work Karl

  • @TheDistur
    @TheDistur17 күн бұрын

    Always interesting how much massaging some of those patch panels need. Good work!

  • @MakeItKustom

    @MakeItKustom

    17 күн бұрын

    Thanks yeah, it’s usually pretty difficult for any patch panel to line up perfectly right away!

  • @benjohnson7170
    @benjohnson717015 күн бұрын

    Harf arsed resto guy here. I've tried to do similar things. That just turn out quite as on point...😆. I keep on trying. It takes such a long time to develop skills and complete the job.

  • @idpeters
    @idpeters16 күн бұрын

    Super grateful for this video Carl. Seeing you fix as many different rust spots as possible really helps me learn & understand about how to tackle my own project. Keep up the awesome work!

  • @fatbarrybrown
    @fatbarrybrown16 күн бұрын

    Love this! Thanks so much for sharing your knowledge!

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