How To Make $20 Million Energy Turbines. Large Electrical Generator Building Process
How To Make $20 Million Energy Turbines. Large Electrical Generator Building Process
0:13. Steam turbine rotor shaft forging process
1:53. Steam turbine rotor shaft machining process
3:24. Turbine blade manufacturing
08:01. Bladed disk manufacturing
10:41. Turbine laser alignment
12:38. Manufacturing process of steam turbines
15:21. Assembly of 270 MW steam turbine
17:34. Large Electrical Generator Building Process
20:44. The Siemens SGT-800 gas turbine
24:05. How the CFM56 engines are assembled
25:07. High voltage coil insulation system
28:28. How does a CFM56-5B work
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Credit:
Kennametal Inc.
www.kennametal.com
Doosan Škoda Power
www.doosanskodapower.com/
Doosan heavy industries
www.doosan.com/en
CFM International
www.cfmaeroengines.com/
TVF, s.r.o. televizní a reklamní spol.
Pechova 26, 615 00 Brno
tel.: 548 226 056, 602 511 994, tvf@tvf.cz
www.tvf.cz
EKOL Group
www.ekolbrno.cz/
Siemens Group - Martin Stiegler
www.siemens.com/
PRUFTECHNIK
www.pruftechnik.com/
Autodesk Advanced Manufacturing
www.autodesk.com
C*Blade S.p.a.- Turbine Blades
www.cblade.it/
Hilco Bid
www.hilcobid.com/
Houghton International
www.houghton-international.com/
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Пікірлер: 370
Oh my god, finally! I have been a steam turbine commissioning engineer with Siemens Energy for close to 10 years, working world wide. FINALLY I can show people how the machines I worked on in so many countries are made. THANK YOU!!!
@user-td3dq5kv3c
9 ай бұрын
Hi i also working Siemen Energy 👍
@silvermediastudio
9 ай бұрын
Would be nice if Siemens created a detailed 3D model and live view walkthrough of a hybrid gas/steam plant where your system is installed. GE has some decent videos but a lot of them are very basic. Some get into details of their 7 and 9 series turbines. Something that's 30-45 minutes long, on the level an engineer can appreciate, would be awesome. The repetitive and mundane captions in this video are useless.
@2Phast4Rocket
7 ай бұрын
@@silvermediastudio These are trade secrets. They don't want the Chinese to copy them.
@silvermediastudio
7 ай бұрын
@@2Phast4Rocket Not really, and these companies sell systems all over the world including to China and China's partner nations.
@corvavw6447
3 ай бұрын
Trots is het woord waar ik aan denk als ik hier mocht werken.🎉
I use to build parts for HAAS automated machinery but these turbine manufacturing machines are on another level. I'm completely impressed by this documentary.
I bought one recently. The performance is superb. This big boy is almost 105% efficient.
Now I know how to make 20million dollar energy turbines, thank you for the class.
Gonna put this 30 minutes of experience on my resume.
Incredible. I've watched old 1920's Westinghouse videos on the making of turbine electrical energy generation. We have come a long way in only 100 years.
amazing to see technology so far advanced... in my day, turbine shafts (20+ton) for power stations were all turned in manual lathes, radii all roll finished and bearing diameters finished with linishing belts...
Wow, the process of building $20 million energy turbines sounds absolutely fascinating! It's incredible to think about the engineering and technology that goes into creating such large electrical generators. The level of precision and expertise required must be extraordinary. It's always inspiring to learn about advancements in energy technology, especially in such a significant scale. Energy production and sustainability are such crucial topics in our world today!
I appreciate this great advanced technology work.
At the nuclear power plant where I worked, we replaced our six low-pressure steam turbines (rotors, nozzles, casings) [Two 1000 MWe units]. It's impressive to see how these (critical and expensive) components are manufactured.
@syed_taha_ahmed
4 ай бұрын
Seriously, i work in combine cycle power plant and have been working for 6 six years In these years i only have seen compressor blades two times , and haven't seen steam turbine blades yet as no major inspection occurred at this period
@wagsman9999
4 ай бұрын
Yes, seriously. The nuclear plant I worded at went on line in 1970ish. These are pretty big units, 900 MWe each. As I recall, one LP stage was worked each outage (every two years). I can’t remember how often the HP stages were worked. My comment above was a complete replacement. Years of steam erosion. It was an enormous job, I remember we were pushing the capacity of the overhead crane in the turbine building, rated at 170 tons. I think that was the generator rotor that was sent out for refurbishment. All went well, no accidents, no injuries, and we saw an increase in plant efficiency. @@syed_taha_ahmed
عمل دقيق ومعقد للغاية لكنك في الأخير تستمتع بهذا العمل الرائع ... شكرا لكل من ساهم في هذا العمل المهم
Salaam dari INDONESIA 🇮🇩 🇮🇩 🇮🇩
The greatest charm of the turbine is its cooperation with the motor. A country that can make a turbine alone is a powerful country.
@Kenneth_James
Жыл бұрын
If the context suggests that the original Cantonese sentence is referring to the direct connection between a turbine engine and an electric motor, then here's another possible translation: 渦輪機嘅最大優勢係同電動機直接連接同合作。 一個可以獨立製造渦輪機同電動機直接連接嘅國家係一個先進嘅國家。 "The greatest advantage of a turbine engine lies in its direct connection and collaboration with an electric motor. A country that can independently manufacture turbine engines with direct electric motor connection is an advanced country." In this context, "advantage" could be a suitable replacement for "appeal" or "charm" to convey the idea that the direct connection between the turbine engine and electric motor is a significant benefit or asset.
@nitinmittal213
10 ай бұрын
Generator, not motor!
@abaixocapitalismoeseusdemo5707
9 ай бұрын
Eu sou apenas um cara, e consigo fazer uma turbina sozinho 🙏
This is a real machine ! so beautiful !!
That press is absolutely gargantuan!
거대하면서도 정교한 터빈 만드는 과정을 보여줘서 감사합니다. 영상 중간에 축을 집어 넣는 것을 보고 감동했습니다. 열팽창 부스도 놀랍고 측정하는 정밀도도 놀랍네요. 좋은 영상 만들어 줘서 감사합니다~
I am a retired machinist. Worked on lathe, grinding, milling machines etc. I am shocked what these machines can do.
@MyazzK
Жыл бұрын
Agree
@Kenneth_James
Жыл бұрын
I'd love to find the world's oldest retired machinist and show them some of these. Might have to be careful, they could have a heart attack.
@afsarikawsar6260
Жыл бұрын
@@Kenneth_James...
@joediverfl
Жыл бұрын
@GssSurrey, I totally agree with you!! I have been able to cleverly get about 17 free subscriptions in all those ( manufacturing) magazines from forging, foundry, plastics, medical, laser, 3D titanium rocket engine printing, tools and dies, gears, electric motors, aerospace, oil and gas, new plant design, agriculture and ways to turn old food and organic waste into incredible soil and compost/organic fertilizers, crazy LNG ships that can frac, horizontal bore 12 wells in 1500 meter water, all collected in a huge intake box, then keep filling the ship with 1000s of cubic meters of compressed and liquefied gas to be picked up by transfer ships that run off the LNG that vaporizes at .07% per day. The huge ignored single issue is that between the Software that daily removes thousands of families from work, especially when you can LEASE a Cobot for 500 a week and own it free and clear in just a year. They are mobile, can swap out their extensions from welding to pack and ship, and now they have all the sensors and machine learning, factories can run 24/7. Where there were maybe 6 or 7 workers for each million it cost to build and equip a new facility, one or two can rrun the entire operation. One off-site engineer and 1 programmer can handle five facilities. In 10 years, after these Vulture Capitalists and Wall Streeters digest the (USA) 15 Trillion dollars in zero interest loans, fraudulent loss claims, and the ( I have been counting), 30,000 to 55,000 companies that took the Feds cash sold their companies to the ruthless, sickenly greedy, and who honestly are incapable of empathy or ethics or caring for what their actions are causing for the entire world economy. Hey, I'm really sorry for the diatribe, but I can see the future from the past, and IF there is ONE editorial in one magazine every 2-3 months that even broaches😊 the subject, that's a lot. The loo is flushing the world down faster and faster. 660 people increased their net worth by over 2.5 Trillion dollars the last three years, and even our Treasury Secretary admits there is probably close to ten Trillion dollars in fraudulent income tax reports and that probably 70% of the newly hired auditors will be going for people who make under $35K, because it's too hard and expensive to audit millionaires. So, yes, the evolution and Revolution of industry and manufacturing is absolutely breathtaking, and I can watch it for hours, I am unable to stop, or slow this deep down constant crushing in my chest, and I can't sleep a full night, and every where I go, the future is superimposed over everything. The solution is so absolutely simple, but could never happen because they would die before they had to take a zero off their balance sheet that they would never even notice. Sorry again, and have a great day, Joe
@normansinclair4437
11 ай бұрын
You should not be shock you should be amaze how well they perform
As a machinist I thank you!
why can't I stop watching this machines!
Astonishing brilliance, all engineers involved must thank god himself for the gift of genuis.
VERY HIGH TECH MACHINE CREATED BY A GENIUS HUMAN.
Die Herstellung dieser Turbine ist wirklich ein Meisterwerk der Ingenieurskunst, es ist wie eine Schöpfung❤❤❤❤❤❤❤❤❤❤
@alexanderjung7361
21 күн бұрын
Dank Siemens.
Mükemmel işçilik tebrik ediyorum ❤
Cool, thanks for the feeds and speeds for Inconel.
أشكر كل من ساهم في هذا الإنجاز الرائع ❤ أنا أعمل بمجال صيانه ميكانيكا التربينات الغازية والبخاريه ومساعدتها ما يقرب من ال30 عام وشاركت مع شركات كثيرة مثل سيمنس وجنرال اليكتريك وتوشيبا في عمرات الصيانة ب مصر ودول الخليج ولكن من المبدع أنا تشاهد عملية التصنيع والمحاذاه وخامات التصنيع لقد سعدت جداً بمشاهدة هذا الفيديو الرائع 👏
2:08 Interesting machine! I like how it can choose its own cutting tool and install it without the machinist having to do anything.
@francisrogers9627
4 ай бұрын
The machinist is controlling it
Machines have come a long way. I used to set the EMI-Mec AutoSprint pinboard lathes in 80's
It's amazing to think of how much power from the fluid flow is extracted by each tiny blade.
@hansdampf640
10 ай бұрын
all the unthinkable machineparts became possible
I love seeing this stuff. It makes me wish I worked on this stuff as a career.
Thank you for sharing, I think this is a very beautiful machine
Great Manufacturing , Precision technology. What a pleasure to watch.
amazing... Incredible, words are not enough to describe the experience😦😳😵💫
Manufacture of the turbine shaft with high precision, more precise than a Swiss watch
High precision, excellent work…. well done ✨💐🥂
@barracuda7018
8 ай бұрын
Made in Germany...Twice the price of the nearest competitors and still outsell them...
Watching from sanpedro pagadian city Philippines Mindanao good job
Awesome work!👍👍👍
@user-ty6ln1zy4o
8 ай бұрын
👍👍👍
Kecanggihan otak manusia yg bersyukur menggunkan anugerah Tuhan dng manfaat
I love how at 6:35 the high pitch noise from the milling machines makes a nice major 7 chord.
@M3Busssin
9 ай бұрын
My man, exactly why I came to the comments 💯
@musicbro8225
5 ай бұрын
Someone should make them play a tune while they do the work :) Impractical I'm sure but I bet it would become famous among engineers and machinists.
The manufacturing technology of today's machines is amazing humans have come a long way since the days of the Neanderthals
@-CLIDE-
Жыл бұрын
Imagine how far humans will go !
@rockon416
Жыл бұрын
but it’s the Neanderthal leaders who control the doomsday buttons and create havoc in the globe, i.e., Stalin, Mao, Putin, Xi, Kim, Clinton, GWBush, Obama and Biden.
@gyrogearloose1345
8 ай бұрын
Indeed! And a very long way since the Industrial Revolution began only about 200 years ago.
@pacojuanrico7083
6 ай бұрын
We've always had this tech
@gyrogearloose1345
6 ай бұрын
How so @@pacojuanrico7083 ?
Kaum zu glauben was diese Maschinen leisten. Die extreme Genauigkeit ist überwältigend.
Trabalhei em uma multinacional onde fabricavamos esse tipo de turbinas.muito bom esse vídeo.
@renanoliveira3625
6 ай бұрын
No Brasil??
oh thanks! i was just looking for this tutorial!
What a fantastic job Automech
Something that isn’t told here is that these guys make house calls too. When rebuilding the steam turbines at some nuclear plants the repair guys bring the turbine blades to the plant and do some of their fantastic intricate work AT THE POWER PLANT instead of hauling that big bastard turbine to the shop. Pretty interesting stuff to be a part of says me!
Muy bueno !. Gracias.
Silent genius at work
Winderfull, very interesting! Thanks.👍
I can see this kind of video about machining the whole day.
I thought the video was supposed to be about the manufactoring of the turbines. It seemed more like an advertisement/ commercial.
A note on terminology: not every blade is a "turbine" blade. Only blades that are set in motion by the working fluid are turbine blades. Non-moving blades that redirect the working fluid for the next rotating stage are "stator" blades. The half-circle pieces aligned by lasers in the video are stator assemblies. In a gas turbine, the stator blades that direct the flow in the turbine (hot section) are often called "nozzles." The rotating blades that compress inlet air are not called turbine blades, they are compressor blades. In a steam or water turbine, all rotating blades are turbine blades since all take energy from the fluid stream. The distinction between turbine and compressor blades is crucial; axial stresses and airfoil orientation are in opposite directions. I presume this video is specific to steam turbine manufacturing.
Doosan’s plants “13,000-ton forging press” If I’m not mistaken, isn’t that 26,000,000 (26 million) pounds of pressing capability? Holy cow manure... That’s absolutely unbelievable! Amazing.
@nitinmittal213
10 ай бұрын
I have seen 2,000 MT press so I can imagine 13,000 MT would exist
@candleproducer3106
2 ай бұрын
한국사람인 저도 놀랐습니다. 한국기업인 두산의 기계장비라니....
4:45 ive never seen a precision mill throw sparks. is this because of how hard the part is?
Hello محمد از ایران هستم. من عاشق این کارها هستم انگار یه زمانی در کارخانه مهمتراز این کار میکردم البته تو ذهنم سایز و حجم خروجیها بزرگتر بود.
Fascinating and amazing. However, it also explains why Electricity is so damned expensive. Simple Solar arrays, producing power locally makes so much more sense.
That is Beautiful .
The people that name the machines used are without any doubt men.
26:04 Godzilla yelling at his subordinates in the plant.
“I will gladly pay you Tuesday for a Turbine today.”
지멘스의 기술력은 ㅎㄷㄷ 하네요.
I just can talk the wow 🤯❤ I very love mechanic❤
(11:54) Do the multi-million power turbine put shims for adjustment?
凄い技術ですね〜
Hi dear, I'm from Iran Your video was very nice and useful, thank you so much and subscribe, with regards :Reza 👍❤️🌹🙏🏼👑🦁🌞
Stunning
Those cutting heads produce a lot of heat. Are they replaced often or can they take it with no I'll effects?
@Pferdesalami
9 ай бұрын
faster wear for sure, but doesn´t matter when the pieces are so expensive, machining time is more valuable
Thank you
Good..thank.
❤❤❤❤❤❤❤❤Die Herstellung dieser Turbine ist wirklich ein Meisterwerk der Ingenieurskunst, es ist wie eine Schöpfung
@fastway1933
8 ай бұрын
כל אדם נתקל במהלך חייו בבעיה משפטית כזו או אחרת, שלרוב אינו יודע כיצד לפתור מבלי להיעזר בעורך דין העוסק בדיוק בתחום המשפטי שהיא מציפה.
thanks for the enlightenment but my complain is i have to read captions when all the visual part is difficult to read and see what's going on at the same time,so that needs to be addressed.
@musicbro8225
5 ай бұрын
100%! Even the bot reading at the beginning was better but then it stopped... The captions are a fail.
How to make an energy turbine in 3 steps: 1. Go to college. 2. Get a masters' degree in engineering. 3. Wake up from your dream, because you're not making a $20 million energy turbine.
Trots als je hier mag werken 🎉😊😮 Perfectie bestaat dus.
Measure twice; cut once! *_TRUST !!_*
Precision of a Swiss watch :-)
@yiqiwang
9 ай бұрын
It is too bad that now a days almost all the watches are too precisive.
Extraordinary....
Nice to hear it called a turbine, not a turban👍🏻
I didn't know it was made in the Czechia! 😂❤❤❤ 🇨🇿
I don't think they had machines like this when I was a kid.
Good jobs
My $1 budget will allow me to make this out of wood using a whittling knife. Now I can sell it for $20 million!
The know how of the great engineering company as a result of continued development and research
Симфония металлообработки 🥰🥰🥰🥰
So the turbine shaft and the blades in particular are tough & hard? What are the material properties of the CUTTING BITS, that shave through them as if they are butter? How are THESE BITS MADE? By even harder, tougher Bits?
@gyrogearloose1345
8 ай бұрын
Yes, incredible cutting tools in use. Ceramic materials like cubic boron nitride (CBN) are amongst the toughest. Also diamond materials and composites. An entire world of hi-tech right there, just in the tools! Mind blowing stuff, not unreasonable!
There is wear anx tear of spinnig cutting instruments. Shouldn evdry next turbine blade be a bit different?
Our 660MW two units run these types of 8 steam turbines (each unit- 1 hp turbine, 1 ip turbine, 2 lp turbines).
@chetmyers7041
10 ай бұрын
Would all of these turbines be connected to ONE output shaft, or connected to multiple electric generating machines?
@nitinmittal213
10 ай бұрын
This is a gas turbine
น่าทึ่งสุดๆ
Very good
Magnifique
Impressionnant, l'homme et les robots qui va mener le monde de demain ?
Bộ óc của loài người quá khủng khiếp 🥰
Does America have the machines and expertise to even manufacture like this these days?
@candleproducer3106
2 ай бұрын
한국의 기술이 이정도인데 미국은 더 좋겠죠.
This is great..
where to use this?
How To Make $20 Million Energy Turbines. Large Electrical Generator Building Process, Seeing this video I was amazed, thank you for sharing the information... success for "YouCan.........".....Pekalongan, Central Java, Indonesia ok
Boa tarde pessoal ➡ diretamente aqui do Brasil 🇧🇷 um grande abraço do ney capão original
Ces turbines sont très compliqués à réaliser, elles utilisent de la vapeur surchauffée, l'énergie cinétique, la quasi turbine à 2 chambres peut utiliser de la vapeur saturée, l'énergie de pression. Maintenant la quasi turbine ( plusieurs MW) tient compte de l'étanchéité, des dilatations, ainsi que des poches d'eau évantuelles.
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something you must really have to see to fully comprehend the scale and precision.
modern technology
Contratulations to the rotor and stator for their marriage
Siemens has come a long way from the days of Landis and gear .