How To Maintain Rotax Engines - 100HR Inspection

Автокөліктер мен көлік құралдары

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One of the most important aspect of owning your own aircraft is maintenance. As a pilot and aircraft owner, you have to stay on top of the airworthiness status of your plane. For different airplanes, there are different things that needs to be maintained and kept up to date, but for the most part, you have a standard checklist for the airplane annual and or 100 hours inspection.
First and foremost is your engine. And today in this video we are referencing the Rotax 912 engine. Most piston engines including the Rotax 912 have a overhaul of 2000 - 2500 hours. You change the oil in the Rotax every 25-50 hours depending on the grade of fuel you’re using.
Great thing about Rotax engines is that you can use Mogas (car gas) to run them, and you’ll save money not only on fuel cost but also on your oil change. It just so happens that car gas leaves less led deposits which means you can run the oil for up to 50 hours before changing your oil and filter. If you’re using 100 LL which is the standard fuel for most piston engine aircraft, then you change the oil every 25 hours.
More maintenance checks need to be done. Watch the video for full details.
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Пікірлер: 48

  • @MrWATCHthisWAY
    @MrWATCHthisWAY4 жыл бұрын

    Great informative video Mojo! I love this aircraft. In my mind it is one of the best LSA aircraft a pilot can build and fly for the price offered. It has proven itself for quite sometime now and the bugs have been worked out of the original design. One of your best videos! Can’t wait to see you finish your aircraft and see her fly. Be safe and have some fun!! We are there with you in spirt Sir!!

  • @ChrisPhair
    @ChrisPhair4 жыл бұрын

    Thanks - very interesting to see what needs to be done. He makes it sound easy but most professionals do make things look easy.

  • @TheGreatDrAsian
    @TheGreatDrAsian4 жыл бұрын

    Interesting they actually cut open the oil filter to inspect it! That's a neat step that could be used for basic car maintenance too. I love informational videos like this, keep up the great work bro!

  • @simeon2851

    @simeon2851

    4 жыл бұрын

    Its something am doing moving forward for my car.

  • @toadman506

    @toadman506

    4 жыл бұрын

    It's been standard practice in Aviation for years now, one additional thing that is becoming common in the last few years, and is considered even more important than examining the Filter Element, is Oil Analysis, costs around $12-$15 per oil change and can detect wear before chunks start coming off to be caught in the Screen or Filter element.

  • @chubrikzhopa4881

    @chubrikzhopa4881

    4 жыл бұрын

    That's what every dirtbike or atv also gets you see if the crank is eating the washers

  • @nickbayer7847
    @nickbayer78474 жыл бұрын

    Sweet video, likin' all the details Jean dished out 👌👌

  • @kevinbutler9786
    @kevinbutler97864 жыл бұрын

    Dang Mike, I've been at the hangar every time you've filmed and haven't made it in one yet. Maybe I'll get into a build vid. Also, it's weird seeing Jean go 5 minutes without telling an awful joke. Well done.

  • @alejandrosienra2179

    @alejandrosienra2179

    4 жыл бұрын

    Excellent moi!🌠🛩️

  • @albertcoia184
    @albertcoia1842 жыл бұрын

    This is a really good video! Very helpful!

  • @ForFunFlyer
    @ForFunFlyer4 жыл бұрын

    Nice video, very informational! 👍🏻

  • @skyrangerswift2ireland
    @skyrangerswift2ireland6 ай бұрын

    Those plug caps wear away. I've replaced a few and handed out many to guys at my airfield. The threaded spark plug end, eats away at the rod inside the cap. Check that they are not worn or pull away easily. You did say it in your video, its a common thing over looked! Great video by the way! Thank you.

  • @martinpotgieter5687
    @martinpotgieter56873 жыл бұрын

    Thanks that was very informative - will be great to hear back from you on your own Tsi now that is its in service and what the actual running costs are in your own experience - happy flying!!

  • @PilotageChannel
    @PilotageChannel4 жыл бұрын

    What a beautiful aircraft

  • @twistedhippie7608
    @twistedhippie76084 жыл бұрын

    This one will get a lot of views!

  • @briand4000
    @briand40009 ай бұрын

    Let us not forget the lovely five year rubber replacement. I'm doing that now on my Sportstar and it sux! But, has to be done. AND...a new fuel pump AND carb diaphragms AND maybe engine mount rubbers...AND....so...just be prepared for the stuff that can jump out at you at certain milestones of hours OR time.

  • @flexairz
    @flexairz4 жыл бұрын

    With mogas you can run the Rotax up to 100 hours or annually before an oil change, not 50. 50 hours when running on avgas. The 25 hour check and oil change occurs only the first time. See the maintenance manual for more details.

  • @glider1232

    @glider1232

    4 жыл бұрын

    The flight school might run on more conservative standards than factory recommended intervals.

  • @rpc938
    @rpc938 Жыл бұрын

    200 hour engine. We replaced exhaust header springs , voltage regulator, fuel pressure sensing unit, and the surprisingly problematic Carburettor Floats that sink in gasoline !

  • @Forty5Kimber
    @Forty5Kimber4 жыл бұрын

    There is a good reason why pilots use checklist! Be safe!

  • @DarrylZubot
    @DarrylZubot10 ай бұрын

    Sadly my 912iS had problems at 1700hrs. The thrust washer failed on the gear box. Found plastic and metal in the oil tank. A common 912iS problem on the older ones. It was not a serviceable part in the past even on the 1000hr gear box overhaul, was not required to be replaced, as of Jan 2023 this part is now required to be replaced at the gear box overhaul 1000hr. I’ve been told rotax changed engine design so there is a hole in the shaft that sprays oil on the thrust washer parts to lubricate, on earlier engines this was not there. The oil filter and magnetic plug were completely clean. This is due to the washer failing inside the engine and going through to the crankcase where it gets sucked back to the oil tank and the metal lining protects it from going back through oil system. I had drop in oil pressure and rise in oil temp as the debris probably clogged up the oil return line. Hydraulic prop was also lurching, trying to maintain rpm but not getting proper oil flow due to blockage.

  • @ricardofranco9946
    @ricardofranco99464 жыл бұрын

    Great super video, it finish miths that always believe like the engine it's do sofisticate than nobody can maintain it. More simple more advance more advance more efficient. I imagine e that the cist of the engine is higher than a car's, because the production demand, but if every body knows about the reliable of this engines and their simplicity, tuned cars used it, that's for sure. Know I know why in 50 and 60 some cars, Chevrolet and other brands used plane engines. Thanks for this video, maybe you can made one in the Rotax plant and describe the models and prices , and more detailed explanation of the transmission.

  • @scottstolnitz8918
    @scottstolnitz89184 жыл бұрын

    I have always said, "Maintenance is the key to life".....

  • @rjbishop12
    @rjbishop124 жыл бұрын

    No mention of the cylinder head coolant path inspection? That's just as critical as oil and fuel! Thanks for the video in any event.

  • @larz46north18

    @larz46north18

    4 жыл бұрын

    good point. avsport.org/avsport.org › acft › Rotax › rotax_periodic_inspection_checklist ..... pdf 50 hour inspection.

  • @MuhammadIqbal-ng9nc
    @MuhammadIqbal-ng9nc5 ай бұрын

    ❤❤❤❤❤

  • @faraskhan3940
    @faraskhan39403 жыл бұрын

    Can I put an upgraded Rotax that has been upgraded to say 160 from Edge on a Sling?

  • @sandcrabronco
    @sandcrabronco3 жыл бұрын

    I wonder what happens to the engines after 2000 hours, that would be a sweet engine for a small dune buggy or side by side. I imagine they are fully torn down and rebuilt...

  • @1compaqedr8
    @1compaqedr84 жыл бұрын

    An engine monitor should be standard equipment for pilots.

  • @DanFrederiksen
    @DanFrederiksen4 жыл бұрын

    The engine block is a tiny bit of it. With direct injection, no gearbox and tight intake and exhaust manifolds, the engine could be tiny.

  • @Amertrade97421a
    @Amertrade97421a3 жыл бұрын

    I missed the coolant system inspection...

  • @AsH-fp3fx
    @AsH-fp3fx4 жыл бұрын

    How much an average annual or 100hr cost?

  • @idrissali5125
    @idrissali51253 жыл бұрын

    Rotax 912 is sprot give etpu failure. What is etpu ?

  • @chrism9976
    @chrism99763 жыл бұрын

    Looks like a lot of corrosion on that left exhaust pipe. Can they be cermaic coated?

  • @Wingnut353

    @Wingnut353

    3 жыл бұрын

    Pointless if its going to be chucked at 2000 hours...

  • @tropicthndr
    @tropicthndr4 жыл бұрын

    Roller bearing engines are very unreliable and very vulnerable to any dirt in the oil. But they make great drone engines.

  • @antoniog9814
    @antoniog98143 жыл бұрын

    3:44 So that engine has to be replaced every 2000 hrs?

  • @mojogrip

    @mojogrip

    3 жыл бұрын

    Yea that's the overhaul time suggested by Rotax

  • @antoniog9814

    @antoniog9814

    3 жыл бұрын

    @@mojogrip Ok, Jean should've said overhaul. Replace implies it outlived its purpose.

  • @andrewlynch17

    @andrewlynch17

    3 жыл бұрын

    It doesn't HAVE to be replaced, unless you are flying as part of a Part 135 operation. Most private pilots can fly it past 2000 hours if the engine is still healthy. 2000 hours is the manufacturer suggested time

  • @Fjord_Driver

    @Fjord_Driver

    Жыл бұрын

    That's 33 years of flying with proper maintenance! The average private pilot only flies about 60 hours per year. Are you going to keep the plane 33 years?

  • @joshplum1924
    @joshplum19244 жыл бұрын

    Too many commercials in my opinion.

  • @OscarDad

    @OscarDad

    2 жыл бұрын

    gotta pay the bills,, building content takes time & money

  • @PIERREGERARD-zc2iq
    @PIERREGERARD-zc2iqАй бұрын

    SUCH BLABLABLA

  • @calvinsatrom2475
    @calvinsatrom24754 жыл бұрын

    I got the first like

  • @enigma6482
    @enigma64822 жыл бұрын

    Wait, you replace the entire engine at 2,000? I thought you just overhauled them at 2,000 hours?

  • @mojogrip

    @mojogrip

    2 жыл бұрын

    Overhaul is pretty much like buying a new engine

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