How To: Easy 10 Minute Sundolphin Kayak HDPE crack and hole repair

10 minute HDPE (high density polyethylene) welding repair of a crack in a thermoformed Sun Dolphin kayak. Full blog article at paddleandpole.com
In this video, Dr. Pete from PaddleAndPole.com demonstrates how to easily repair a crack in a thermoformed Sundolphin kayak using only two simple tools (a screw driver and propane torch) that most average homeowners might have on hand. He also uses common household sources of high density polyethylene to complete the repair in less than 10 minutes.
This video is the first in a series of videos being released by the team at Paddle And Pole covering the different repair techniques and approaches for repairing cracks and holes in the hulls of canoes and kayaks made from HDPE.
Cheap, quick and easy kayak hole repair in 3 steps:
1) Sand surface with 80 grit paper to remove oxidation
2) Clean area with alcohol or acetone to remove any oil
3) Using propane torch to heat screwdriver, slowly weld filler HPDE to base material to repair crack.

Пікірлер: 122

  • @BobBob-dv2qh
    @BobBob-dv2qh2 ай бұрын

    The screw driver method has to be one of the best and cleanest ways to repair polyethylene that I have seen on you tube yet. Really liked the base material only perpendicular technique. Hats off to you bro Thanks and good job. There are alot of messy hack jobs out there. Torch and screw driver and a drywall mud bucket.👍👍

  • @JohnKlopp
    @JohnKlopp4 жыл бұрын

    I've watched a bunch of repair videos and this is actually one of the best I've seen. Great job Pete!

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    THanks John... I've got a couple more coming where we look at a couple different techniques and test their effectiveness.

  • @youtrades

    @youtrades

    3 жыл бұрын

    I fully agree!

  • @t_smith_rips_FPV

    @t_smith_rips_FPV

    3 ай бұрын

    Same here, nice work and thank you!

  • @jahigroe653
    @jahigroe6533 жыл бұрын

    This is the most useful video ive seen in a very long time. thank you sir!

  • @himderfella
    @himderfella4 жыл бұрын

    Brilliant. Practical, quick & easy, inexpensive repair solutions. I hope not to have need of them but I'll use them when the time (inevitable) comes. Thanks for sharing.

  • @ianmacdonald1075
    @ianmacdonald10753 жыл бұрын

    I have one of the original HDPE plastic kayaks from about 35 years ago which just cracked. This is the perfect solution...Thanks, as I was looking for a simple solution

  • @eddaniels3404
    @eddaniels3404Ай бұрын

    Very well done 😊

  • @1skinnypuppy
    @1skinnypuppy Жыл бұрын

    That second addition really helped me thank you very much

  • @ecohabs4earth
    @ecohabs4earth5 ай бұрын

    This is awesome. We have a round hole in our Kayak, about 1/4 inch. I am going to try this today!

  • @trinitywright7122
    @trinitywright71224 жыл бұрын

    Very cool!! I picked up a ‘free kayak’ today...old pelican with a small hole in the bottom hull. I’ll be fixing that now with your method.

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Free and fixable are my favorite types of things! Good luck with the repairs!

  • @travisbiddinger9554
    @travisbiddinger95544 жыл бұрын

    This worked really well, I actually heated the base material as well with the filler material to help the fusion of the 2 bond thanks for the video

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Heating the base base material works well as long as you don't get the surrounding area too warm. When that happens the whole area starts to sag and distort.

  • @juliogomez8462
    @juliogomez8462 Жыл бұрын

    These looks like you find the gold secret man! I will repair my kayak as you do, and will let you know what happened! Thanks for your experience here!!

  • @randyyyyyl
    @randyyyyyl2 жыл бұрын

    Excellent, i mean 10/10 how to video. Great job.

  • @caryverhalen
    @caryverhalen4 жыл бұрын

    Very clear and concise tutorial thank you

  • @richreynoldsCIT
    @richreynoldsCIT4 жыл бұрын

    I love that you cannibalized the cockpit lip for material. Great video. Thanks

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Thanks Rich! More for emergency situations... but it works :).

  • @hondaman6918
    @hondaman69184 жыл бұрын

    Excellent video, thanks!

  • @Tav-dk6fi
    @Tav-dk6fi8 ай бұрын

    Excellent!! Thank you!

  • @SkyRCFanatic
    @SkyRCFanatic2 жыл бұрын

    Best repair video

  • @zam200864
    @zam2008644 жыл бұрын

    Pretty slick, thanks for sharing

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Thanks!

  • @BigTex0516
    @BigTex05165 жыл бұрын

    Great work there sir

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Thanks Manny!

  • @bradmarchi1946
    @bradmarchi19462 ай бұрын

    I have a kit with a electric iron.. but... it gets to hot .. and will go right thru the kayak.. I like the screw drive with the torch.. as it cools.. much better control... thanks man.. I'm trying this today.. yup yup.!!

  • @williambrockmeyer7590
    @williambrockmeyer75902 жыл бұрын

    Good stuff man.

  • @aostrovskyy
    @aostrovskyy4 жыл бұрын

    Best rep. video.

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Thanks Andriy!

  • @hazel555
    @hazel5554 жыл бұрын

    Thank you.

  • @imlashn7677
    @imlashn76774 жыл бұрын

    Thank you

  • @markolsen218
    @markolsen218 Жыл бұрын

    Thank you 🙋‍♂️

  • @siofna9709
    @siofna97094 жыл бұрын

    Nice jop. I do it in the same way. At home i use an 40 W electric soldering iron with a nose cuted in a 45 degree angle. So i have constant heat. With greetings from lower Bavaria.

  • @huckfin1100

    @huckfin1100

    4 жыл бұрын

    I would give you 3 thumbs up but !

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    SIONFNA, that's my preferred way as well! I'll be posting another couple of videos with other ways to repair kayaks, but I wanted to start with the cheapest method first. I like the plastic welding iron from Harbor Freight. We did do some tests with various 2 part epoxys as well to see which one held up best.

  • @MrDiablito74
    @MrDiablito744 жыл бұрын

    I hope this helps me out, I just ordered two lifetime kayaks and one arrived with scratched and some pretty deep gouges in it. I've messaged the shipping company and lifetime, but im still waiting on a response from both companies. I'd like for one of them to replace it, but seeing how everything is basically sold out, this may be the route I need to go. I've saved the cut outs from the scuppers and the discs from the storage openings when it was made. Figured I could use those to repair the gouges and still match the color.

  • @MegsCarpentry-lovedogs
    @MegsCarpentry-lovedogs2 жыл бұрын

    Tip for welding thermoplastics, I learned that you can weld LDPE to a HDPE but not a HDPE to a LDPE. Cheers from East Canada.

  • @tycoatco6175
    @tycoatco61754 жыл бұрын

    THIS IS THE BEST WAY TO GLUE TOGETHER HTPE USING HEAT, BUT USE SHOULDIRING IRON , BUY EXTRA ROD AND SHAPE IT THE WAY YOU NEED IT..

  • @ranmangolf
    @ranmangolf3 жыл бұрын

    Thanks for the video. I have a Jackson Tupelo and it has a small 2 inch crack near the keel. Was wondering if I should purchase a heat gun or a plastic welder. The crack is on the side of the rear keel.

  • @jimmyjaimes5268
    @jimmyjaimes52684 жыл бұрын

    I'm going to try it out. I was given a kayak that has a split on it. It's where the two pieces come together ( top part and bottom part ) I have two other kayaks and this is very good information on repairing them if I ever get a crack on them. My older kayak is about 10 years old and has some bottom scratches , but is still holding up . Thank you for this information and I will let you know if it works for me.

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Good luck Jimmy, hope it works for you!

  • @rvierra7235
    @rvierra7235 Жыл бұрын

    Great and useful video post!! Thank you.

  • @bronwynwake9216
    @bronwynwake92167 ай бұрын

    I picked up a cheap precision minnow kayak, but unfortunately it is cracked around the top rim. But it’s the best kayak I’ve ever paddled in. I love it. I’m hoping that this technique will work. Thanks

  • @davidreynolds4684

    @davidreynolds4684

    6 ай бұрын

    If you find the plastic feeling frail as you begin repairing it buy some stainless steel window screen. Go to the inside if you can reach the area. If not do it outside on the damage. Use a soldering iron if possible. The wider the tip the better. Smoothe the damage with sandpaper. Clean it up and lay the screen over the damage. Use the heated tool to press the screen down into the plastic far enough so you can cover it with filler. After filling in use finer grit to smoothe the area so it doesn't have jagged or uneven edges for rocks and debris to catch and damage again. Make sure you cannot see any metal from the screen when you're done. Harbor freight has some cheap plastic welding kits that come with some filler sticks. I suggest you go online or hobby shops I use ww Grainger and buy the multi packs of filler rods. Nylon,PVC,PP,PE,ABS etc. They all are different colors. You need to use the same material for filler as the repair material.

  • @bronwynwake9216

    @bronwynwake9216

    6 ай бұрын

    @@davidreynolds4684

  • @j_roq7112
    @j_roq71123 жыл бұрын

    If you add a hatch, don't throw away the cut out piece. You never know when you might need it!!

  • @danilocarno
    @danilocarno2 жыл бұрын

    Could you also use an electric soldering iron to keep the steel constantly hot ??? A cordial greeting.

  • @davidreynolds4684
    @davidreynolds46846 ай бұрын

    I'm sure the torch is farther away from the yak than it appears but at first I was waiting for it to start sagging then burn a big hole in it.

  • @ahilbilyredneksopinion
    @ahilbilyredneksopinion2 жыл бұрын

    Good need to know info.

  • @williamdomitrovitsch5222
    @williamdomitrovitsch52223 жыл бұрын

    Could you use a soldering iron for your heat source

  • @michaelnayler
    @michaelnayler2 жыл бұрын

    A question for you - would zip ties work as the repair material? They come in a variety of colours and are already thin.

  • @johnsimmons5363
    @johnsimmons53633 жыл бұрын

    Nice info!! Why not use a large soldering iron? I have a very old one that I use to for soldering wires, etc. Great video!!

  • @sandywilliams2836

    @sandywilliams2836

    3 жыл бұрын

    I was thinking the same... Anyone tried a soldering iron?

  • @ryanbutler4155
    @ryanbutler41552 жыл бұрын

    Could a soldering iron or wood burning tool be used in place of this?

  • @trackerdan3123
    @trackerdan31233 жыл бұрын

    The plastic melting kit works great. Just use a bucket instead of the plastic that comes with the kit

  • @billforsberg9889
    @billforsberg98893 жыл бұрын

    Very helpful video. Do you have objections to using a soldering iron?

  • @tomdarkart1

    @tomdarkart1

    2 жыл бұрын

    I use soldering iron with a flat tip and heat gun, also have different tips. Also pieces of a plastic 55 gallon drum which is HDPE

  • @jimstein8249
    @jimstein82493 жыл бұрын

    Can I suggest using an electric soldering iron.

  • @robertwilliamson6958
    @robertwilliamson69582 жыл бұрын

    Practical easy and cheap if not free!!! Was wondering how I would go about working towards fixing up my kyak that’s quite beat up. This is genius!!!! Now I’m wondering if I could use 5 gallon buckets, in large pieces to weld them to the keels on the ends to for reinforcement. Have to do some looking!

  • @kimwatt9262
    @kimwatt9262 Жыл бұрын

    can you repair a seam using this method?.. I have a split in the seam of my pelican kayak,

  • @ACTIONDANhero
    @ACTIONDANhero4 жыл бұрын

    to bond n mix together best shouldnt we heat the base material aswell? getting it as soft n sticky as we can without causing it to sag n loose origional shape

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    I've tried several different ways and once the base material gets too warm it sags so much that you can't press the filler into it. It's best to heat directly through the filler into to base material while keeping all the surrounding material cool so it doesn't deform.

  • @stevek5416
    @stevek54163 жыл бұрын

    A temperature controlled hot air soldering station would be much better for this. Set the temp for 140-150 C and start laying down material.

  • @northeastcorals

    @northeastcorals

    3 жыл бұрын

    Just what I was thinking

  • @pfftwhut7638

    @pfftwhut7638

    2 жыл бұрын

    That sounds a lot more involved

  • @tomdarkart1
    @tomdarkart12 жыл бұрын

    55 gallon plastic drums are hdpe. A whole lot of repairs in a 55 gallon drum.

  • @cadeyjones3328
    @cadeyjones33284 жыл бұрын

    What brand of filler material did you use?

  • @simonmirsky3970
    @simonmirsky39704 жыл бұрын

    Great video! Question: Using the method at 11:30 , I "cauterized" the cracks using the kayak's own plastic. Now that there is no gap, why/how am I welding in new HDPE? Why: Do I even need to since it is new sealed shut? If so... How: If there is no longer any opening to receive and be fused by the melted HDPE, what more must be done to render the repair finished? Thank you!

  • @caryverhalen

    @caryverhalen

    4 жыл бұрын

    An extra piece of plastic for reinforcement is a good idea, as some of the material gets pushed inside the kayak. So a little more is needed on the exterior. Smoothing out gouges and cracks doesn't require extra material just the heated tip of an iron or screwdriver will do the job. I've even used the tip of a clothing iron to smooth out cracks

  • @simonmirsky3970

    @simonmirsky3970

    4 жыл бұрын

    @@caryverhalen Thank you for replying to my inquiry. So you've sold me on the importance of adding supplemental plastic, but if the nature of welding is for the new material to be "sucked into" the opening and mine no longer has an opening (ie crack), am I simply melting this new material over the repaired crack, like icing a cake?

  • @caryverhalen

    @caryverhalen

    4 жыл бұрын

    @@simonmirsky3970 Maybe? Personally I don't think it matters adding more material is just reinforcements. As long as it's not a big blob of it creating drag

  • @simonmirsky3970

    @simonmirsky3970

    4 жыл бұрын

    Dr. Pete, can I get your advice on this question please?

  • @caryverhalen

    @caryverhalen

    4 жыл бұрын

    @@simonmirsky3970 it's Simple Simon perhaps you're overthinking this.

  • @aniyahudi
    @aniyahudi3 жыл бұрын

    Hi. Quick question. I am a small dinghy plastic boat with a hole. However I do not know if it is HDPE. Is there a way to find out?

  • @Joe_Goofball
    @Joe_Goofball4 жыл бұрын

    I've seen a guy incorporate window screen--similar to the way one might use fiberglass fabric to reinforce similar repairs. Do you recommend this?

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    There's a steel mesh that can be used... I've got zngher video coming out soon with that in it.

  • @centrum.nurkowe.FirstDive
    @centrum.nurkowe.FirstDive3 ай бұрын

    dlaczego nie używasz do tego lutownicy elektrycznej z płaskim grotem ?

  • @skideric
    @skideric4 жыл бұрын

    Think that Plastic Type work on a Plastic Bass Tracker Boat?

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    Yes it should. Those are also thermo-formed boats. Sundolphin actually used to make the boats for Bass Pro.

  • @joryanzz
    @joryanzz3 жыл бұрын

    What about Pelican's Ramx ?

  • @Go-zi1py
    @Go-zi1py2 жыл бұрын

    Have you tried a wood burning tool like crafters use to make wood burning pictures?

  • @KeepBodyAndSoulTogether
    @KeepBodyAndSoulTogether3 жыл бұрын

    You make it look too easy. I totally sucked at fixing mine

  • @jimsworthow531
    @jimsworthow5313 жыл бұрын

    Thanks! Genius! I have an older coleman with a round hole in the keel i need to fix. IT IS a 5905-719 model, IS IT HDPE plastic?

  • @leekeys1532

    @leekeys1532

    3 жыл бұрын

    Trump speech in tusan

  • @richardcorey9773

    @richardcorey9773

    3 жыл бұрын

    Coleman’s in green are HDPE

  • @jimsworthow531

    @jimsworthow531

    3 жыл бұрын

    @@richardcorey9773 Thanks

  • @jackhenson232
    @jackhenson232 Жыл бұрын

    Soldering iron?

  • @curiousgeorge4674
    @curiousgeorge4674 Жыл бұрын

    My Pelican Castaway kayak has 4 scupper holes that have maybe a 7/16 opening that allows water to come in. I am making a lot of mods during the summer and now that fall is moving in I was wondering if this method or something similar would allow me to seal those wholes so no water can get inside the kayak. My mods I have done this summer allow me to mount some electronics in my kayak but I am still just laying my phone down on the floor of the kayak and it has been getting soaked from the water coming inside.

  • @trustn01rs

    @trustn01rs

    Жыл бұрын

    I know this is an old comment but, they sell scupper plugs to plug up the holes for extremely cheap

  • @paulernandez5382
    @paulernandez53822 жыл бұрын

    Try using a soldering iron, it's easier

  • @slickmouf879
    @slickmouf8792 жыл бұрын

    You are still only melting the plastic to the surface you were supposed to heat up the kayaks plastic with the torch and it's supposed to still be molten and movable whenever you overlap with the new filler plastic you're also not supposed to clean this kind of plastic or any plastic with acetone it brings out the oils makes the surface weak and causes small microscopic cracks that you can't see if you don't believe me watch tons of videos on this matter from the professionals doing it. That's all they talk about in the precautions is use alcohol and not acetone if both plastics aren't molten whenever you are putting the new filler plastic on then you are still just putting the plastic on the surface. This might work for a small crack if it doesn't get hit in that spot and the surface plastic that you just put in crack off again but this would definitely not work for a big hole

  • @chop345
    @chop3454 жыл бұрын

    Why not use a soldering iron?

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    This was just an example of one way to do it using simple tools that almost anyone has at home. I shot more footage for a different video showing other techniques that I'll be posting soon.

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    You deffinitely can. It's what I use most of the time. I just wanted to show how to do it with the least amount of specialized tools.

  • @dubenstein6347
    @dubenstein63473 жыл бұрын

    Will this work on a small crack in my HDPE hot tub? Crack is approximately 1 inch -1.5 inch Length

  • @survivalag2293
    @survivalag22934 жыл бұрын

    Do lighters work

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    I tried it just to test it as an "incase of emergence" scenario...it was really slow, but did work. I think I'd start a fire with the lighter and heat the screwdriver in the coals if I had to. Dont think theres enough fuel in the lighter to finish the job.😁

  • @survivalag2293

    @survivalag2293

    4 жыл бұрын

    Thanks

  • @survivalag2293

    @survivalag2293

    4 жыл бұрын

    I actually want to build a canoe from recycled crates and I wanted to see if I could patch it up

  • @davidreynolds4684
    @davidreynolds46846 ай бұрын

    If you buy a plastic welding kit you will read where it says only melt the filler material not the repair. Well throw those instructions away. I've been welding plastic for 40 + years and with few exceptions the filler won't bond if you don't get the repair material gooey too.

  • @davidbebarfald1747
    @davidbebarfald17474 жыл бұрын

    Wont work. this method of repair needs to be avoided. It needs to be plastic welded. Plastic welding involves the intermingling of the polymer chains. you won't achieve this with this method.

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    It's actually a tried and true method for kayak repair... only difference is that typically people use a welding iron instead of screw driver. I was just showing how to do it with common household tools. We've done tests on several different types of repair and then torture tested them to see how well each method held up, so o know for a fact that this method of HDPE repair works. As long as you heat the filler material into the base material the repair will hold well. We'll have the video of repairs being stress tested up soon.

  • @davidbebarfald1747

    @davidbebarfald1747

    4 жыл бұрын

    @@PaddleandPole For a start the kayak is made of LLDPE or Linear Low Density Polyethylene not HDPE. you can't rotomould HDPE so unless your kayak was injection moulded which it wasn't it's LLDPE. Plastic welding or fusion between these two materials requires the intermingling of polymer chains of a similar length. The beauty of plastic welding when done correctly is that the hot air when it hits the material makes the polymer chains stand up and intermingle with a compatible welding rod. the two surfaces need to be scraped to remove oxidisation first. welding should be done with a Leister triac hot air gun. We have been repairing kayaks and many other things for 20 years and welding is far, far better than the mess you have created here!! Here is me showing off... kzread.info/dash/bejne/eYuoyc2FqdTRipM.html

  • @PaddleandPole

    @PaddleandPole

    4 жыл бұрын

    @@davidbebarfald1747 I appreciate your reply but you are incorrect. I worked for Hemisphere Design Works, the manufacturer of Sundolphin, Evoke, Viper and Future Beach kayaks. The resin used in these is HDPE. We also sold solid sheets of HDPE to Menards, which you can see that they sell on their website and are clearly labeled HDPE. Pelican kayaks are slightly different in that they use high molecular weight polyethylene for their kayaks instead of HDPE.

  • @davidbebarfald1747

    @davidbebarfald1747

    4 жыл бұрын

    Repairs will only work if welded. your repair is sub standard. I am a fully qualified full time plastic welder with all the training. i have completed 4 certificate courses in plastic welding, materials identification, chemical bonding and thermosett plastics. i have over 3,000 customers and repair kayaks, water tanks, motorcycle fairing, bumper bars, playground equipment and many many other plastics. i am a fully qualified panel beater and plumber. i do confined space entry work as well. I am the leading plastic repair expert in Australia. We just completed repairing two 10 million dollar wire galvinising tanks. we recycle over 900 tons of plastic each year simply be repairing it. All the sub standard repairs on you tube are harder to do than just welding it!! So buy the gun and i'll teach you how to weld Kayaks properly. you are damaging the plastic by heating up a screwdriver when you put that on the plastic it's too hot and sweats the plasticiser out creating a weak point, you aren't intermingling the polymer chains so your repair won't work. There is also problems with oxidisation and the material you are introducing, also color isn't right!! I can help you do it properly if you like? it's easier and far, far better.

  • @gamehunter3985

    @gamehunter3985

    3 жыл бұрын

    @@davidbebarfald1747 I wish you could show me. I just found a plastic paddle board I want to convert into a fishing vessel that has a 4 inch gash in the bottom.

  • @davidbebarfald1747
    @davidbebarfald1747 Жыл бұрын

    Won’t work, everything you are doing here is wrong. And I can prove it.