Generac 4000XL Generator - Solution to common problem - Won't stay running

Тәжірибелік нұсқаулар және стиль

Gernerac 4000XL Generator
A very common problem with the Generac generators is the oil pressure switch going bad. As shown in the video, a bad oil pressure switch will allow the engine to run only a few seconds before it stalls.
A simple fix is to replace the oil pressure sensor. The part number is "Generac 099236"
At the time of this video, I bought the replacement sensor for approximately $22 US shipped.
#briggsandstratton #realmanskills #smallenginerepair
johndeere214.com/
4strokerebuild.blogspot.com/

Пікірлер: 294

  • @revweasel
    @revweasel5 жыл бұрын

    I want to truly thank you, a thousand times over, for this video. I have a Generac 7550 EXL that I've had for several years, but only had to use a few times. It's been sitting up for quiet awhile, and I forgot to drain the gas, so, old stale gas means problems. Well, it of course wouldn't start, so I drained all the gas, cleaned the carburetor etc, but it wouldn't run properly. It would start, but only run for 10 seconds or so, and then shut off. I cleaned the carburetor again, but no go. I changed the oil and oil filter, but still no go. It would start fine, but after 10 or 15 seconds, it cut off. I finally gave up after several hours of frustration. I got on the internet, and searched for a solution to my problem, and after lots of searches, I found your video. All this was late last night, and I was too tired to go out in the dark to check it, so I waited till today. I was skeptical, after all the things I had already tried, but I disconnected the wires going to the low oil switch, just as you demonstrated, crossed my fingers, and the thing started up, and kept right on running. PROBLEM SOLVED!!! Now all I have to do is get me a new low oil switch. Thank you again Sir, for you have saved me a lot more headaches and money for someone else to fix this thing. You are appreciated.

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    I have been there many times myself with all kinds of small engine troubles. I am happy that this solved your problem. Thanks for watching.

  • @velvetfoot9456
    @velvetfoot94564 жыл бұрын

    Tried running, getting ready for winter. Same symptoms. Came across your video, disconnected wire, runs! Now looking for sender. Thanks very much. Saved me much time and fumbling.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Glad you found the problem. Thanks for watching!

  • @bobyoder5810
    @bobyoder58103 жыл бұрын

    Thanks for the video. I’d tried everything else, but couldn’t figure out the problem. I unplugged the wires as you suggested, and it ran. Wished I had found your video earlier. It would have saved me hours of time and heartache. But I’ve learned A LOT through this experience. We’ve ordered the part and I’ll change it out later this week, BEFORE the hurricane hits. Thanks again.

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    You are not alone. I spent hours on this machine before I figured it out as well. Thanks for watching!

  • @George-mf5hq
    @George-mf5hq7 жыл бұрын

    Thanks for the video! Unplugged the wires and it runs great. Saved me some money by not having to get someone to repair for me

  • @ronniej68
    @ronniej682 жыл бұрын

    I really want to thank you. Been fighting this generator for about 2 years now. New carb, new lines, gas filters, etc… finally came across your video and she runs like new now. All this time for a simple oil pressure switch! Thank you!!

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    Me too! Cleaned the carb, replaced the carb! And then I find the real problem! Happy to help! Thanks for watching.

  • @ronl.2458
    @ronl.24588 жыл бұрын

    Thank you my friend, never would have thought to disconnect the oil sending unit. With this big storm coming, my wife thanks you, my dogs thank you and the cats thank you. (And, by the way, our XL4000 has been a good generator for many years. Hope yours has been as good to you.)

  • @RealManSkills

    @RealManSkills

    8 жыл бұрын

    +Ron L. Happy to help! Hunker down for the coming storm! Thanks for watching!

  • @cb421970
    @cb4219705 жыл бұрын

    I'm getting ready a hurricane, I went outside tried this and it worked like a charm. You're a Godsend!!!! Thanks!!!!!!!

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    Hope the hurricane misses you. Happy to help!

  • @kellymcguire5553
    @kellymcguire55533 жыл бұрын

    Hurricane Laura hit us good here in north Louisiana, power has been off since Thursday. Cleaned the carb several times, new gas, new plug, couldn't figure it out. Your video saved the day.

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Happy to help! Praying for your safety!

  • @shindawg550
    @shindawg5509 жыл бұрын

    I have the Generac 10.000 EXL and had the same problem I thought the carburetor float until I saw this you tube post I did the same disconnected the oil pressure switch and HOME RUN the generator stayed on. I ordered a new oil pressure switch (Generac part 060108) on E BAY for $ 33 from Schwalm Inc from Chino CA. Installed new switch now generator runs like a champ I thought I post this info and also to say thank you to sblg43 for posting this information.

  • @RealManSkills

    @RealManSkills

    9 жыл бұрын

    +shindawg550 Thanks for watching. I am happy to have helped.

  • @charliepatterson6528
    @charliepatterson65284 жыл бұрын

    Yep, that did the trick. I unplugged that sucker and she runs like a fine tuned sewing machine. Thank you very much for that information.

  • @philtruesdale1234
    @philtruesdale12345 жыл бұрын

    Thank you for posting this video. I have the same the generator that did the same thing and your video saved me a lot of time tinkering with it. Unplugged the sensor and it ran perfectly.

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    Thanks for watching! Happy to help!

  • @davedesrosier6
    @davedesrosier67 жыл бұрын

    Thanks man! I have a 7550xle. Bought it in 2004 and never used. It started right up then stalled out after 6-8 seconds. Watched your video and Bam! That's it! Ordering part now.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Thanks for watching! Happy to help!

  • @Paul37Ontario
    @Paul37Ontario7 жыл бұрын

    thanks, I searched for a fix to my Generac not keeping good RPM and not starting. The low oil pressure switch was the culprit. I have had this Generac 8K for 4 yrs and nothing but problems. Batteries dont last, I went through 3 or 4 of them, the last one went I noticed (as I always check)(The charger on it eventually went bad so I put a BatteryTender 600 on it with a huge 1000CCA deep cycle battery (with the onboard charger gone I can now put a bigger battery than a small group 26 bat) The winter battery warming blanket burnt itself out in a year. Another time the started didn't work, fixed that by taking it apart an noticed that only 2 of the 4 brushes were rubbing on the commutator (the spring pullback tabs were still pulling back 2 of them) An easy fix once that was noticed. These starting issues I hope are behind me now. My Generac 8K has 47 hours on it. If I had to do it again I would go with a commercial grade one instead of a consumer grade one.

  • @genephillips
    @genephillips3 жыл бұрын

    So Glad I found this video, I was about to order a new carburator cause my generator has sat for many years and was given to me. After I watched this I unplugged my sensor and it runs great. Thank you.

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    And thank you! Happy to help!

  • @wilsonwhite4830
    @wilsonwhite48303 жыл бұрын

    Thanks! I was 90 seconds from rolling this thing down a cliff!!!

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Happy to help! Thanks for watching!

  • @dongrafer5847
    @dongrafer58476 жыл бұрын

    Thanks for the Video Upload! we have a 7550xle that we have only used twice, used for Hurricane Irma, after 3 days it stopped running, this was the problem! THANK YOU AGAIN!!!!!!!

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Happy to help! Thanks for watching! Glad you're safe!

  • @bradvincet1848
    @bradvincet1848 Жыл бұрын

    The online owner's manual doesn't even tell you the type of oil to use or the capacity! Ridiculous. Great tip, I'll keep this in mind.

  • @RealManSkills

    @RealManSkills

    Жыл бұрын

    Thanks for watching!

  • @robleal5769
    @robleal57693 жыл бұрын

    Thank you so much for posting this video. I have a Generac 15000 that was giving me similar problems. I drained the fuel, cleaned the fuel filter, changed the oil, verified oil was filled to correct level, and even changed out the low oil pressure sensor/switch once and thought I had fixed the problem. Sadly, after one successful start up and cool down, the problem returned when I went to start it again. Everything pointed to the low oil pressure sensor/switch being the culprit. So, I begrudgingly bought and installed a second new one and then it ran like a champ. It is possible to get faulty new parts, it seems. I may buy another one just to have a spare. By the way, disconnecting the faulty wires from my defective sensors/switches had no effect. The generator still stalled after about 10 seconds. In any case, it is fixed now. Thanks again for a great video!

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Thanks for watching!

  • @rednebmb
    @rednebmb3 жыл бұрын

    Thank you very much for this video! You solved my problem. I had a clean fuel system and could not understand why mine was shutting down. I suspected oil pressure sensor, but you demonstrated the problem. By the way, I spent 45 minutes on the phone with the Generac support line and they were unable to help. I should have saved the time and gone right to you tube. You are a hero!

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Happy to help! Thanks for watching!

  • @bradvincet1848

    @bradvincet1848

    Жыл бұрын

    Customer service is dead nowadays.

  • @luckfavorstheprep
    @luckfavorstheprep4 жыл бұрын

    Having the same problem on the Generac 7500EXL generator. It would run for less than 10 seconds then die. Right before it stalled out the low oil alert light would light up for a second. After checking the oil level, I disconnected the two leads coming off the oil pressure sensor and jumped them together to complete the circuit and bypass ground to get it running for hurricane Dorian. With the machine off and no pressure to the oil pressure sensor it reads continuity to ground. A good working sensor would be isolated from the chassis ground while running. Thanks for the helpful video and part number.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Thanks for watching!

  • @derjager2991
    @derjager29917 жыл бұрын

    Thanks, you saved me a lot of headache and probably some $$$ too!

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    You are welcome! Thanks for watching.

  • @Harwkins39
    @Harwkins397 жыл бұрын

    Thank you for the tip. I had the same problem. Unfortunately it went bad during a power outage and wouldn't stay running. I noticed you also had to keep yours at 1/2 choke as well. Seems to run better there under load.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    You might notice that once the engine was warmed up a bit, I shut the choke off. That is how most small engines should operate if they are tuned properly. Hope you got it running again. Thanks for watching.

  • @alfredbernel2299
    @alfredbernel22996 жыл бұрын

    Excellent video. Mine does the same, and I thought since it ran for a minute or so then quit that it was a carb issue. I will disconnect the switch tomorrow and test.

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Hope that is all it takes! Thanks for watching!

  • @jcr65566
    @jcr655666 жыл бұрын

    Thank for posing I have found this problem can also be caused by the poor float adjustment

  • @franklinstreetyogacenter1475
    @franklinstreetyogacenter14755 жыл бұрын

    This just answered my question on, "WTF is wrong with my generator!!!??" Thanks much for the video!!!

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    Thanks for watching. Happy to know that you got it running again.

  • @DirectCurrent4u
    @DirectCurrent4u3 жыл бұрын

    I just mine unplugged. It's been running fine for the past 6 years now. No problem. Thanks for sharing...

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Thanks for watching!

  • @bmstr1
    @bmstr17 жыл бұрын

    I have the 4000exl model, after 10 years sitting, I put in a new battery, had to replace the fuel on/off valve and I took the carb apart just because it sat so long, after all that it did exactly what you found, I disconnected the wires and it stayed running. I found this video while looking for the oil switch part# good job, thanks.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Thank you for watching! Happy to help!

  • @MikeSmith-ve2qu

    @MikeSmith-ve2qu

    7 жыл бұрын

    The fuel valve on these broke like a twig.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Mike Smith If the fuel valve is plastic, I can see why it would get brittle after so long. I have a similar generator that somebody gave me because the fuel valve broke and he just didn't want the unit taking up space in his garage any longer. A free generator cannot be easily passed up! Now I just have to fix it. Thanks again for watching.

  • @marvin6148
    @marvin61487 жыл бұрын

    I switched out the oil pressure sensing switch, and now it stays running, but will only run with the choke half on. Puts out a lot of thick smoke. Suggestions please? PS. I thought that was hilarious when your wife went by and you made that comment. Love your sense of humor.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Since you got the sensor taken care of, it sounds carburetor related. May need to clean or rebuild or replace the carb. Thanks for watching and thanks for enjoying the humor.

  • @donleggett5973

    @donleggett5973

    2 жыл бұрын

    If you have a two stroke motor and your gas to fuel ratio is not correct that could be your problem. Just a suggestion my friend.

  • @marvin6148

    @marvin6148

    2 жыл бұрын

    @@donleggett5973 thanks Don

  • @Qspecialman
    @Qspecialman4 жыл бұрын

    Thanks very much for an excellent video. This solved the problem with my 4000 XL generator. By the way, every time I make a video my wife arrives and starts talking in the background. Making a video seems to be like a magnet to women. But they can't keep quiet!

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Thanks for watching. Now before I begin recording I have to let my wife know what's going on.

  • @pupdog7374
    @pupdog7374 Жыл бұрын

    Great video. This was exactly my problem and your solution was spot-on. Thanks!

  • @RealManSkills

    @RealManSkills

    Жыл бұрын

    Happy to help. Thanks for watching!

  • @donleggett5973
    @donleggett59732 жыл бұрын

    Great video, gets to the point. With this hurricane on the way I am sure you helped many. Thank you.

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    Glad it helped

  • @waheller1
    @waheller127 күн бұрын

    Many thanks, 1 1/2 hours re.oving and cleaning carb wih no diff in engine shutting off after 10 seconds, unplugged low oil switch now good as new.thanks

  • @RealManSkills

    @RealManSkills

    26 күн бұрын

    Thanks for watching!

  • @mikakey55
    @mikakey55 Жыл бұрын

    Great video, never would have checked this. I have a craftsman 7.8hp 4200 watt generator that i got for free. Thought this was a carb or fuel delivery issue and i was very wrong. Thanks for the great and to the point video.

  • @RealManSkills

    @RealManSkills

    Жыл бұрын

    I also thought it was a carb issue. I cleaned the carb, no change. Then I replaced the carb, no change. Finally found the problem. Easy fix. Thanks for watching!

  • @knighthawk86855
    @knighthawk868554 жыл бұрын

    Doing a derive on one of these tomorrow, the guys genny is doing exactly what yours was doing, so I had him order the part, so doing a serive and replacing the oil pressure sensor, thanks for the advice...... I subbed, and rang the bell.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Thanks! Much appreciated!

  • @harrylooney558
    @harrylooney5587 жыл бұрын

    Thanks. This fix worked on my 7500 eco.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Happy to help! Thanks for watching.

  • @tubingit10
    @tubingit102 жыл бұрын

    Thanks so much! I have a champion with oil pressure switch and had the same issue lol. You saved our family camping trip!

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    Happy to help! Thanks for watching and have a great trip!

  • @TheSoloAsylum
    @TheSoloAsylum4 жыл бұрын

    Just tried this...that was the problem. Generator running totally normal now. Friggin rights you did it buddy.

  • @scottsoucek2621

    @scottsoucek2621

    4 жыл бұрын

    Happy to help! Thanks for watching! If you're in Florida, hope you're safe!

  • @danburch9989
    @danburch99896 жыл бұрын

    I never knew these smaller engines had a pressurized oil system. I knew some had a low oil level sensor. Now I know to look at that sensor/switch in a different light.

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Most of the small engines that I work on do NOT have a pressurized oil system. This one is unique in that regard. Thanks for watching.

  • @chinoandsons
    @chinoandsons4 жыл бұрын

    Great tip. Solved same issue on my q-55g after I disconnected wire.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Thanks for watching!

  • @guyarcand8335
    @guyarcand83358 жыл бұрын

    Great job ! worked like a charm !! thanks

  • @RealManSkills

    @RealManSkills

    8 жыл бұрын

    +Guy Arcand Thanks for watching!

  • @olllomccall9630
    @olllomccall96306 жыл бұрын

    Thanks for the video tip!!! I took a gamble on one of these machines for 70$ from a guy. After further inspection the gas tank had a 1/4 inch of "tar" in the bottom and a good layer of rust in the rest of the inside. After a day of cleaning, replacing fuel lines, new fuel filter,plug, and cleaning carb it done this. Your tip saved the day.

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Sounds like it was well worth it. Thanks for watching.

  • @jackiewarren9439
    @jackiewarren94397 жыл бұрын

    Worked like a champ! Thank you.

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Thanks for watching!

  • @jerryschmidt4192
    @jerryschmidt41922 жыл бұрын

    WOW!!! That's All I can Say... I thought it was the Shut-Off Valve Filter, As I took it Off, I Broke it,. Replaced the Shut-Off, And Still had the Same Problem. Back to KZread I Go, Then, I Found Your Video. Tested as You did, THAT IS WHAT IT IS. Ordering Sensor Now. And The Part # is Much Appreciated. THANKS

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    Happy to help! Thanks for watching!

  • @jerryschmidt4192

    @jerryschmidt4192

    2 жыл бұрын

    @@RealManSkills You are Welcome. Saved the Day.

  • @davidremache4105
    @davidremache41056 жыл бұрын

    Thanks for the tip

  • @natebrow9236
    @natebrow92365 жыл бұрын

    That was my issue! Thanks!!!

  • @whitetrash4618
    @whitetrash46189 жыл бұрын

    Fixed my power washer thanks

  • @Moondog9322
    @Moondog93228 жыл бұрын

    Mine surges when its not half choked. Any suggestions to fix that? I just put in some Starbrite carb cleaner to see if that helps. Mine has very low hours of use.

  • @mobbclicc
    @mobbclicc5 жыл бұрын

    this worked for my subaru powerstroke generator. thanks a million

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    Happy to help! Thanks for watching!

  • @zackraugh6952
    @zackraugh69524 жыл бұрын

    Very helpful. Much appreciation

  • @leaneteriaca3023
    @leaneteriaca30232 жыл бұрын

    thanks! it finally stayed started. i ordered new sending unit, and then will see if it will start without starting spray!

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    Thanks for watching!

  • @gmangman2098
    @gmangman20985 жыл бұрын

    Who are the 31 people that gave this video a thumbs down?! This video is awesome! Thanks fine sir (and bride haha). This is a fantastic video!

  • @scottsoucek2621

    @scottsoucek2621

    4 жыл бұрын

    Thanks!

  • @Pfarley

    @Pfarley

    Жыл бұрын

    They are impatient negative types who don’t have the exact same generator and or don’t see an easy solution to their problem. You can be the sweetest peach in the orchard. There are always folks who don’t like peaches.

  • @madsquirrelracing
    @madsquirrelracing6 жыл бұрын

    Thank you! This solved my problem also.

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Thanks for watching. Happy to help!

  • @snowking55
    @snowking559 жыл бұрын

    That's the way to do it, process of elimination, to find the problem. Good tip to check the sending unit.

  • @RealManSkills

    @RealManSkills

    9 жыл бұрын

    Thanks for watching! I have to admit, the first time I dealt with this situation, it was a head scratcher.

  • @masterenki
    @masterenki Жыл бұрын

    Perfect,I have bought a 6500 XLT generator, I hope I don't have problems with it!!

  • @RealManSkills

    @RealManSkills

    Жыл бұрын

    Well, if you do, you will know how to check the oil sensor. Thanks for watching.

  • @davidwillard3553
    @davidwillard35535 ай бұрын

    Thanks a lot. Thats exactly what was wrong with mine. I haven't replaced the sensor yet but it runs like a top. Dave

  • @RealManSkills

    @RealManSkills

    5 ай бұрын

    Happy to help!

  • @polosantoyo
    @polosantoyo7 жыл бұрын

    gracias, el video resulto excelente, me haorraste quisas $200dls, compre la parte en ebay, hice exactamente paso por paso y pues mi generador esta al 100, gracias otra vez

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Gracias por ver.

  • @Sh3ba5843
    @Sh3ba58436 жыл бұрын

    Thanks 🙏 this saved me today!

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Thanks for watching!

  • @markschafer5919
    @markschafer59195 жыл бұрын

    Thank-You Well done video. Solves a frustrating problem.

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    I was frustrated too until I figured it out. That's why I shared. Thanks for watching!

  • @captcurt64
    @captcurt646 жыл бұрын

    wow thanks just what i needed BIG THANKS

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Thanks for watching! Happy to help!

  • @mrmakeadeal2415
    @mrmakeadeal24153 жыл бұрын

    Thanks for getting to the point sir! Your the best! Like the video guys!!!💯

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Thanks for watching!

  • @07480
    @074807 күн бұрын

    Had the same issue and the same fix on my 24 yr old 5500xl. Unfortunately the socket cracked while was screwing in the new pressure switch and had to replace the oil filter adapter.

  • @1995dresser
    @1995dresser5 жыл бұрын

    Had the same problem with a Coleman generator with a Briggs engine but it would not start due to no spark disconnected the wire to the oil sensor and it fired right up

  • @josephnorcalusa1710
    @josephnorcalusa17104 жыл бұрын

    Helpful information, thank you for sharing !

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Happy to help! Thanks for watching!

  • @InssiAjaton
    @InssiAjaton3 жыл бұрын

    By a chance, did you look inside the sensor to see what actually was wrong with it? I have used similar sensors (for some other applications) and found that there is unit to unit variation of the tripping point, even though the adjustable version I can match to my needs. However, the second problem comes with some months in use, when the small hole through the threaded plug gets blocked with some crud. Cleaning the hole can solve the issue in that case. Just be careful not to punch a a hole to the membrane inside as well!

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Never even thought of looking at the bad sensor. Thanks for the info.

  • @jimmeehan5501
    @jimmeehan55014 жыл бұрын

    Mine is a 9hp Vangard with a Briggs & Stratton Engine # 185432. It doesnt have one. It did start once before I started working on it. Drained the oil & filled it back up. Rebuilt the carb. Darn thing still wont even get going..thinking sensor but...

  • @thomaskalie3309
    @thomaskalie33095 жыл бұрын

    What do you if the 240 plug stop working and the reset was pushed in.

  • @densanden
    @densanden Жыл бұрын

    Thanks for that video. Did what you did to yours and mine is working great. Thanks

  • @RealManSkills

    @RealManSkills

    Жыл бұрын

    Thanks for watching! Happy to help!

  • @bradybell6129
    @bradybell61299 жыл бұрын

    Thanks for the video. Does it really have an oil pump that maintains pressure, or is it just an oil level switch like many lawn mowers have?

  • @RealManSkills

    @RealManSkills

    9 жыл бұрын

    All I know, is that the switch is an "oil pressure sensor" but when it went bad, the low oil light did NOT light up. I did check the oil level and the level was just fine. As you see in the video, the engine ran fine just from unplugging the sensor. I did notice (from diagrams on the internet) that internally, the engine has a "rotor". That might be a sort of oil pressure pump but I am not certain - I have not had to open up one of these Generac engines yet. Thanks for watching.

  • @foreverwood1963
    @foreverwood19639 жыл бұрын

    excellent information

  • @RealManSkills

    @RealManSkills

    9 жыл бұрын

    Thanks for watching!

  • @gnystrom13
    @gnystrom135 жыл бұрын

    1. The carburetor on the engine in the video needs to be replaced. I have been through two of them and a new carb solves the problem of the need to run at half choke which is hard on the engine. 2. I have also been through two low oil sensors switches. I removed the two wires to the sensor and taped the ends. No problems since.

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    The carburetor in the video is new and it did not fix the problem. Thanks for watching.

  • @billt9456
    @billt94567 жыл бұрын

    Thank you, Sir .................... just saved me a ton of $$$$$!!!

  • @casper1240

    @casper1240

    7 жыл бұрын

    And me mine had the same problem i disconnected the bugger and it runs perfectly ,must remember to check the oil level occasianally thogh thanks for that

  • @brycemus
    @brycemus4 жыл бұрын

    Praise Jeebus! Just borrowed from a buddy and outsmarted myself by plugging it back in. Undid it and GTG

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Thanks for watching!

  • @skirtdevil
    @skirtdevil9 жыл бұрын

    Very good video,,,,Thanks alot!!!!

  • @RealManSkills

    @RealManSkills

    9 жыл бұрын

    Thanks for watching!

  • @rogercast2688
    @rogercast26883 жыл бұрын

    Co2 sensor on Honda generator needs replacing or by-pass any ideas?

  • @susanasanchez2391
    @susanasanchez23914 жыл бұрын

    Excellent! Thank you.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Happy to help!

  • @Gigan_Gaming1972
    @Gigan_Gaming19724 жыл бұрын

    Thank you! Solved my problem.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    Happy to help! Thanks for watching!

  • @bryankilleen4422
    @bryankilleen44225 жыл бұрын

    That was it. Thanks so much!

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    Happy to help!

  • @JAshw84
    @JAshw84Ай бұрын

    This is my problem! Thank you!

  • @RealManSkills

    @RealManSkills

    Ай бұрын

    Happy to help!

  • @rickythametalazanjdm5591
    @rickythametalazanjdm55914 ай бұрын

    On the carburetor just under the idle screw there is a screw (idle jet) take that out and clean out the hole in the carburetor and that will fix the surging.

  • @markbrad675
    @markbrad6755 жыл бұрын

    Install a fuel cut off in line with the fuel line,shut the fuel off when done using,run the carburetor dry,and you won't have any carb problems as it will not gum up when you are not using it. when ready to use it,turn the fuel on,you have a clean carb and off you go...You may not use it all the time,( the generator ),drain the tank and run it till the carb is dry with the fuel shut off,after draining the tank.Have had mine for 15 + years and never had the carb off,just keep it drained AND DRY,NO PROBLEMS DOWN THE LINE...

  • @MrLike2surf

    @MrLike2surf

    Жыл бұрын

    Do you drain the fuel out of the carb bowl too? If you don't, your carb can still have old gas in it and not run months later. happened to me.

  • @joelcotton2277
    @joelcotton22778 жыл бұрын

    My Generac 4000xl the idel control switch acts like a kill switch. Run great but as soon as I hit the idel it die's.

  • @charliepatterson6528
    @charliepatterson65284 жыл бұрын

    I have a Generac power washer that does the same thing. I will try disconnecting the OPS tomorrow and see what happens. I sure hope that's it. It's been driving me crazy. I cleaned the carburetor twice and even removed the gas tank and petcock and cleaned them too.

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    That's what I did too. I even replaced the carburetor. But ultimately, I found the real problem. Thanks for watching.

  • @brendawoolever2704
    @brendawoolever27043 жыл бұрын

    Do you know how to bypass the Carbon Monoxide detector. It would be in an open space outside but my husband has read it causes problems unless it's just setting directly outside in the yard.

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Sorry no. That generator wasn't mine and it was a few years ago now.

  • @johnstar66
    @johnstar666 жыл бұрын

    in case of emergency use can it run without the sensor plugged in. just having the same problem and need to run the generator can not wait for part to come in but is ordered.

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    Yes. Just make sure to keep an eye on the oil level. Thanks for watching.

  • @joeking6081

    @joeking6081

    5 жыл бұрын

    Thanks. I'm in the same boat. As a precaution, i changed my oil before running it with the sensor disconnected to be sure it was clean and full.

  • @janiepattonshaw8201
    @janiepattonshaw82015 жыл бұрын

    what the the resale value it runs great. model # 01645

  • @victorc1257
    @victorc12572 жыл бұрын

    Thanks ! I wonder how did you figure the problem out initially

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    After cleaning the carb, and then replacing the carb, it was still a problem. Just like everybody else, I scoured the Internet. I found a chat forum that mentioned the oil sensor and decided to try that. It worked, obviously. So I made this video to help others. Thanks for watching!

  • @newton3908
    @newton39085 жыл бұрын

    Works for me.. thanks

  • @RealManSkills

    @RealManSkills

    5 жыл бұрын

    Thank you for watching!

  • @bobmehlfelder1823
    @bobmehlfelder18233 жыл бұрын

    I watched your video and noticed toward the end you had to run the generator on partial choke. When you put the machine under load did it still run without bogging down??? Usually a properly running generator shouldn't need any choke if the carburetor is in tune!!!

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    I just forgot to turn the choke off. Once it's warm, it runs great with the choke fully off. Thanks for watching.

  • @m00nchildblues
    @m00nchildblues3 жыл бұрын

    I was given a generator w less than 1 hr but hasn't been started in 8 years.i totally cleaned carb inside out w carb cleaner,put new gas,new oil,new plug,fired up 2nd pull,turned down choke after 10 min then bogged down? Only runs when choke is full? Thoughts? Thanks

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Carb adjustment?

  • @shajifarooq8752
    @shajifarooq87523 жыл бұрын

    Also, what is the function of the black rubber tube connected to the OHV unit. It looks like it connects to the air filter. Impossible to reattach it to the air filter tube once you remove the air filter case.

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    That would be a "Breather Tube". The Breathers inside a small engine act as a ventilation system for the combustion gases. They also function to relieve pressure in the crankcase. The breather tube directs the fresh air into the crankcase. If your engine is having performance issues, check the breather assembly, and breather tube.

  • @Rewind_Start_Over
    @Rewind_Start_Over6 жыл бұрын

    Try using your knipex (k is silent) flipped the other way. Much better results :-)

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    According to the German manufacturer of Knipex tools, the K is not silent. Thanks for watching.

  • @Rewind_Start_Over

    @Rewind_Start_Over

    6 жыл бұрын

    sblg43 good to know, I was misinformed about the pronunciation. Does your generator by chance have a 220v outlet? I have a similar generator which is an older generac and mine has no model or serial numbers listed anywhere. By the way, I just recently picked up the knipex smooth jaw channel locks 8603250. Best tool I've ever purchased hands down.

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    The generator is not mine. I fixed it and sent it back to the man who owns it. Sorry but I can't recall if it had 220v outlet.

  • @kenclarke4906

    @kenclarke4906

    6 жыл бұрын

    Noticed both of those things as well, was hoping this was about valve timing.

  • @raymondrussek2998
    @raymondrussek29987 ай бұрын

    Seems to be a common issue with this model. Assuming the replacement part has some sort of improvement?

  • @MrLike2surf
    @MrLike2surf Жыл бұрын

    My neighbor bought one of these in 2001. He is OCD about maintenance and about changing the oil with Amsoil 10w40 small engine oil. He said he has never had this issue.

  • @RealManSkills

    @RealManSkills

    Жыл бұрын

    Well, if he ever does, he'll know where to look. Thanks for watching.

  • @frederickrpedreira8457
    @frederickrpedreira84576 жыл бұрын

    I have the same generator and is leaking oil from the oil pressure sensor. is there a way to stop the leak without changing the part?

  • @RealManSkills

    @RealManSkills

    6 жыл бұрын

    If the leak is coming from the threads, you could try to remove the part and use plumbers tape when you re-insert the part. I don't know off hand what kind of heat the tape will handle though.

  • @SKYLERPOSTON
    @SKYLERPOSTON4 жыл бұрын

    So I just bought a used 4000xl. Same problem but a bit linger run. Maybe 60-120 seconds. Disconnected the switch and it ran about 3-4 minutes smoothly than same issue. Ideas?

  • @RealManSkills

    @RealManSkills

    4 жыл бұрын

    1:Clean or replace carburetor and fuel lines and filter. 2: After it stalls out, immediately check for spark. If no spark when it's hot, it may be a bad ignition coil. 3: Replace spark plug

  • @SKYLERPOSTON
    @SKYLERPOSTON3 жыл бұрын

    So I fixed this issue last year on my 4000xl. But today I started it before an event to test it and it ran fine, got to the event and it wouldn't start. The run stop switch doesn't light up. Any ideas? Carb, spark plug etc less than a year old.

  • @RealManSkills

    @RealManSkills

    3 жыл бұрын

    Sounds like an electrical issue. That run/stop switch may be grounded somewhere. Perform a continuity test on that switch. Then check that the wires aren't rubbing somewhere and grounding out the engine. Hope you find it. Thanks for watching.

  • @Felixperez-iv1om
    @Felixperez-iv1om7 жыл бұрын

    Gracias, este modelo de repuesto... es la misma numeración para todos los países?Soy de España , no me funciona el sensor y no tengo el manual, mi generador es un 4000xl con numeración 09753-0 y serie1573305Urgente me hace falta usarlo, gracias

  • @RealManSkills

    @RealManSkills

    7 жыл бұрын

    Lo siento, no sé nada sobre el equipo en otros países.

  • @dj5752
    @dj57527 ай бұрын

    Nice Video. Thanks. Would you happen to know the difference between the 4000xl and the 4000exl? Is the exl electric start? If So Any other differences? Thanks.

  • @RealManSkills

    @RealManSkills

    7 ай бұрын

    Thanks for watching. Sorry, I don't know the difference. I don't actually see very many generators in my shop.

  • @dj5752

    @dj5752

    7 ай бұрын

    @@RealManSkills Thanks for getting back to me.

  • @SmittybuiltHD
    @SmittybuiltHD2 жыл бұрын

    Thanks for pointing me to this video. I have a 17500 watt guardian ultra generac, and it doesn't have a plug for that oil pressure sensor. Can i just disconnect the two wires from the sensor? Or will that break a circuit? Thanks again for help and advice. Edit: I tried with two wired disconnected from oil sensor and connected them together to no avail. Im still gas fouling plugs, even though Ive cleaned carb 3 times this past week. Added a new fuel sensor, and wonder if it could be defective. Is there a way to test the fuel sensor that screws in bottom of float bowl?

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    if you have something that screws into the bottom of the carburetor, that is probably a fuel shutoff valve. To test that, take it out of the carb but keep the wires connected. Turn the key to the run position and see if it moves. It may be stuck or may need to be replaced.

  • @SmittybuiltHD

    @SmittybuiltHD

    2 жыл бұрын

    @@RealManSkills thanks for the reply and help. I took the fuel shut off out and tested to a battery. The plunger pulls in when touched to positive. I just tested as you recommended and it's working. But why am i gas fouling plugs so bad? Gas soaks the air cleaner box! Is there anything else that would cause fuel to foul the spark plugs? After each time it dies, i pull the plugs and they are wet with gas. That air filter box also gets soaked with gas. Is that shut off sensor the only piece that could allow that to happen?

  • @RealManSkills

    @RealManSkills

    2 жыл бұрын

    @@SmittybuiltHD It sounds like a carburetor issue. Fouling plugs can be caused by too much fuel. It's possible that the needle and seat aren't sealing properly and allowing fuel to flow past.

  • @terrellscaife2411
    @terrellscaife24117 ай бұрын

    Hey there buddy, I was wondering I was needing some help on troubleshooting my generator

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