From Rocks to Sand: How Artificial Sand Is Made: The Amazing Process of Artificial Sand Production
Ғылым және технология
From Rocks to Sand: How Artificial Sand Is Made: The Amazing Process of Artificial Sand Production
Dive into the fascinating process of manufacturing artificial sand. Discover the intricate steps involved in creating this essential construction material, from sourcing raw materials to the advanced techniques used in production. Explore the innovative methods that shape artificial sand into a versatile and sustainable solution for various construction projects. Join us on a journey through the manufacturing process and gain insight into the role of artificial sand in shaping the future of construction.
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Having worked in such a Granite Quarry for 24 years, one step they didnt show is the Scalps, its a byproduct to get rid of the dirt and dust out of the second phase of production, its a roadbase product which is the dirt/dust and small stone product which is 20mm down to dust, ideal for roadworks. also the water sprays have nothing to do with the separation its merely for dust control, as granite is high in Silica, which can cause Silicosis.Making dust which is what they are calling sand is a part of the production, which can be up to 20% of production, Scalps is around 10 to 15% of production, then you have multiple graded sizes, some are single size, like 5mm, 7mm 10mm, 14mm, 20mm, then you can have blended sizes which is used in the concrete industry, which can be a mix of 5mm/7mm/10mm/14mm and sometimes 20mm, granite has a cubic metre weight measure of approx 1.4 tonnes.
@HighTech.360
20 күн бұрын
Excellent video.....
Interesting to also state what artifical sand may be used for, which depends on the type of feed rock. This is of great importance as it is not a "one size fits all" product. Great video👍
wonder if they wash the finished sand to see if theres gold or other precious metals in there , think with the volumes they work with there it should be viable to even get small amounts out they do need water though (might be able to use seawater _
What a crasy and complicated way to describe the simple process of crushing and grading rocks....
This video will be awesome lord gizmo 😊
Excellent video..... Thank You !
Why didn't they call it Rock Sand, artificial sand sounds like it's made out of man made product and then turned into sand
@matthewbanno3407
28 күн бұрын
Most of people on KZread cannot speak proper English!
Mass Production Machine
wow Amazing Process of Artificial Sand Production
@whiteknightcat
Ай бұрын
Wow - amazing process of an AI generated comment from an AI channel that doesn't know when to capitalize letters.
Having worked on crushers years ago there is one thing that comes as part of the process that was not shown here. That substance is simply crusher dust and it tends to accumulate everywhere under the process equipment. Crusher dust is produced when you break the rock down and it has the consistency of talcum powder. It is very abrasive and can get in anywhere where there is a small opening. You have to be diligent in having it removed as it will quite literally eat the entire plant if not taken care of in a timely manner.
@theotheleo6830
Ай бұрын
Are there uses for crusher dust? Does it have value?
@oh8wingman
28 күн бұрын
@@theotheleo6830 Actually it does have a use but few use it for that purpose. Crusher dust can be mixed in with soil and it will contribute to better drainage, loosening up the soil for better root penetration and it contributes extra minerals that are beneficial to plant growth. Best of all, most crusher operations will give it to you for free if you haul it away so they do not have to dispose of it.
@theotheleo6830
28 күн бұрын
@@oh8wingman Thx for the info.
@watahyahknow
27 күн бұрын
think the talcum stuff would be great for the glass industry , my guess is that with enough water you can turn in intoo a slurry maibe even a sort of cement blocks reducing its dustyness
@jamesmatheson5115
26 күн бұрын
Agreed it feels like Talcum Power in your hand its so fine, use to come off the conveyor rollers in the Screen House
Interesting. Limestone “sand” is also known as agricultural limestone, and is spread on farm fields after harvest to help regulate pH.
When do they get the impurities out, like the Gold and silver?
Excellent video
Danke für dieses sehr gut recherchierte und präsentierte Thema! Ich kenne Sand nur als Naturproduckt.
@oliviawutam
Ай бұрын
danke, ich auch
I’m glad we have a way of making sand, after all its not as if it can be found laying around in great big heaps anywhere!
@timb350
28 күн бұрын
I'm guessing you didn't actually watch the video.
@stevepartridge2959
28 күн бұрын
@@timb350 of course not, it's about sand .
Artificial sand is excellent for backfill on subgrades, when compacted it is like concrete while sand...not so much
Nice share
Ball Mills are usually the last step in crushing "materials" into powder.
@jamesmatheson5115
26 күн бұрын
We only use ball mills for the gold industry.
Thomas Edison developed early versions of the machinery used in this process. He intended them to be used to make cement.
@oliviawutam
Ай бұрын
Most of his inventions were made by his workers
Amazing
Waiting for the moment, each pebble get his IP Adress... That is unbeliveble... THX
The sandman at work.
Proof that we are running out of sand. Now we have to manufacture it.
@theotheleo6830
Ай бұрын
Or proof that importing sand is too expensive. But the earth will never run out of sand since it's the natural continuous breakdown of rock. Eventually, all of the sand will be replaced, but it may hundreds of years.
Wow
The term “artificial” just does not apply. Just because something goes through a manufacturing and blending process does not make it artificial. You wouldn’t call sawdust artificial would you?
@jeffreymaugenest
Ай бұрын
Artificial also means man made, which refers to the process in this case. This is an important ingredient in manufacturing concrete. Already made sand available from ocean beaches can not be used in concrete because of it salt content and organic materials that would need to be washed out.
@spud3607
Ай бұрын
What would you call it?
@ivak1000
Ай бұрын
@@spud3607 In some countries it is simply called Rocksand.😊
@petewerner1494
Ай бұрын
The correct term for it is " manufactured sand" Comes in different gradients for different applications. Sometimes washed, sometimes unwashed.
@Remcore020
Ай бұрын
What if it is AI generated?
Desert sand is unsuitable because it is round, you need square sand for strength.
'Processed sand' would be a better choice of labeling .
the sand can be added to cement, when building skyscrapers
wow, food industry machines
Many inaccuracies, but interesting video. P. S. Asking us to subscribe before we have a chance to see your work is not very smart!
Relative to natural sand, what comprises the “unique properties” of artificial sand? Because it appears to be a granitic soil, does it present higher levels of radon gas?
@daveklein2826
27 күн бұрын
Radon comes out of soil not rock
@raymondbunkofske4702
27 күн бұрын
@@daveklein2826Radon does indeed come from rock: “Radon is produced from the natural radioactive decay of uranium, which is found in all rocks and soils. Radon can also be found in water. Radon escapes from the ground into the air, where it decays and produces further radioactive particles.” Google is your friend. The trick is whether or not the rocks you are crushing contain Uranium.
@jamesmatheson5115
26 күн бұрын
Biggest difference is the corrosive natural of the product.
@UncleWally3
26 күн бұрын
@@daveklein2826 No, radon (colorless, tasteless, odorless radioactive gas) is derived from the decomposition of uranium in the soil and rock. I asked the question because I live in a place where there are no rocks and radon mostly comes from imported crushed rock used as a base for foundations. That said, the quantity of radon emissions is generally mitigated by proper ventilation and continuous testing. However, where that ventilation isn’t present, exposure over time generates significant issues, most notably lung cancer.
What can Sahara sand be used for?
@LyleAshbaugh
27 күн бұрын
I was thinking the same.
Watching this video was like watching water boil.
Sand is rocks.
Is this in Peru?
I can only I imagine the noise levels that workers in these factories have to endure.
@jamesmatheson5115
26 күн бұрын
Around the Cone Crushers the noise level can reach as high as 90 -110dbs
How much does it cost to amke sand rather than dig up sand?
How sand is made techically. Intelligence can Never be artificial
That method makes the sand crazy expensive. In Brasil we have sand from bottom of many rivers...
@KenJackson_US
28 күн бұрын
But that wouldn't be _"artificial sand",_ would it?
Crushed rock is not sand. Sand is mostly quartz.
Begs the question where did all the real sand came from? 😂
@theotheleo6830
Ай бұрын
They came from rocks. But where did the rocks come from?
@plavins1
Ай бұрын
@fredbrandon1645 For real. Just a thought I had while at beach this summer. grains of sand are not round. but have sharp edges. yet they have been rubbing against one another for millenia. why arent they ground down to being a super fine powder?
What about crushing sandstone?
@daveklein2826
27 күн бұрын
What about it?
Showing the same video clips over and over.
@daveklein2826
27 күн бұрын
Not true
@donm1547
27 күн бұрын
@@daveklein2826dk, you are correct brother, have no idea what I was thinking when I made that comment
I’m surprised the Saudi’s aren’t selling their sand. They got a shit load of it.
😮😮
Rock Sand "You don't have to wear that dress tonite".
I find it hilarious that a sand "shortage" is the latest worldwide crisis.
@allananderson949
29 күн бұрын
You can only dig up rivers and beaches for so long
हा वाळूचा कारखाना कुठे आहे?
I would call it manufactured sand.
I hope they are using recycled rocks. Like from old concrete from old buildings and roads.
@daveklein2826
27 күн бұрын
Not necessary
@Richardpasquinucci
27 күн бұрын
@@daveklein2826 why isn't it necessary? It would be recycling.
@daveklein2826
27 күн бұрын
It already gets recycled as road underlayment
I hoper they are using recycled non portable water. Ya know, water from the sewer that has been treated and all the solid material has been removed
@KenJackson_US
28 күн бұрын
non potable
@Richardpasquinucci
28 күн бұрын
@@KenJackson_US right. Water that is not drinkable nor should be used for cleaning
Why do we need artificial sand when the desert's have billions of tons of sand? ,
Mother Nature has been doing the same process of making sand for billions of years yet, you think it is "artificial"?
It musn't supposed to be called artificial sand....alternative sand would be more appropriate...
@daveklein2826
27 күн бұрын
Try listening to the video before making stupid comments
Good 😂
What if 🌧️ rain
Artificial ! LOL !
I tired of clickbait, watched a whole video to see the machine in the title,,,,,f.y.
Amazing working skill...top Vidio..🇮🇩🚜🛻😍💗🌸👍
Sure sounds like a waste of money, have ever looked at all the Sand Dunes and Deserts in the World. You just have to scoop the sand up and it’s just real sand EASY HUH ?
😂 selling sand to the Arabs!!
أعوذ بالله من الشيطان الرجيم .
How about a thumbs up and subscribe after I see the video and had the chance to determine if it is worth it?
Having worked on crushers years ago there is one thing that comes as part of the process that was not shown here. That substance is simply crusher dust and it tends to accumulate everywhere under the process equipment. Crusher dust is produced when you break the rock down and it has the consistency of talcum powder. It is very abrasive and can get in anywhere where there is a small opening. You have to be diligent in having it removed as it will quite literally eat the entire plant if not taken care of in a timely manner.
@daveklein2826
27 күн бұрын
Who cares
@K-ForestryMachines
27 күн бұрын
@@daveklein2826 I'm just saying my opinion