DIY No Weld Aluminum Truck Camper Frame | Overland Camper ep. 1 (Foundation)

Тәжірибелік нұсқаулар және стиль

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DIY No Weld Aluminum Truck Camper Frame | Overland Camper ep. 1 (Foundation) :
In this video I start building the frame of the overland truck camper that will be attached to my f-150 XLT. I'm building this frame out of aluminum for its light weight and ease of use when attempting to connect joints without a welding machine. My workshop does not have electricity, so I connected this frame together by using rivets, home made aluminum L brackets, and aluminum brazing rods. I take you with me on the journey of learning how to get through this project without welding and with no prior experience metal working. Hopefully you enjoy this one as much as I did. It was a great change of pace from the usual wood projects and stepping outside of my comfort zone was definitely interesting.

Пікірлер: 395

  • @bevemslie8797
    @bevemslie87973 жыл бұрын

    My late Dad was a Sheetmetal worker all his life and he was excellent at his work. He would have been extremely proud of you and your skills and work. Well done.

  • @amgel7772090

    @amgel7772090

    2 жыл бұрын

    For all you know your dad could have hated the guy. TF you talking about 🤣

  • @bevemslie8797

    @bevemslie8797

    2 жыл бұрын

    @@amgel7772090 what a stupid comment. Thank God you didn’t know my Dad because he would have said you’re thick.

  • @yzrippin

    @yzrippin

    2 жыл бұрын

    @@amgel7772090 aww someones in pain. Still trying to bully to feel better? This isnt high-school aj. . Mind your kids

  • @louiieegonzalez9340

    @louiieegonzalez9340

    2 жыл бұрын

    @@amgel7772090 brother not all are like you... God bless you

  • @timlarson7228

    @timlarson7228

    2 жыл бұрын

    Thank you for sharing Bev.

  • @CinemaEngineer
    @CinemaEngineer3 жыл бұрын

    You aren’t even done and this is already the best build quality of a removable truck bed camper I’ve seen.

  • @nancyjohnson9013
    @nancyjohnson90133 жыл бұрын

    I believe YOU can do anything. Looking forward to seeing this through.

  • @bruce4761

    @bruce4761

    3 жыл бұрын

    This young man is amazing

  • @t.c.3027
    @t.c.30273 жыл бұрын

    "If it's not one thing or another!", Now this creativity has me wanting to contruct my own travel trailer with the exception of the trailer frame, tires, & suspension! Thanks DualEx for all your DIY's projects w/basically detailed instructions!

  • @stilcrazychris
    @stilcrazychris3 жыл бұрын

    Thank you for wearing safety glasses. Your setting a great example to the people. Most people don't wear them & they will get a sliver of wood/medal in there eye & then there spending thousands of dollars & time @ the ER. Your a leader of the pack. Great job & Thank you very much, "Chris"tina from Missouri

  • @runltdan
    @runltdan2 ай бұрын

    NEW SUBSCRIBER, and excited! I don’t know where you have been. I’m 64 years old and pretty darn handy. We grew up dirt poor that’s probably why I know how to work on stuff. I love what you said. I didn’t know anything about XYZ till I started doing it ..something along that line. Superior teaching skills. Learning to do stuff yourselves is sometimes finding the right person on KZread that can teach. I just started learning how to rivet and work with aluminum… It is surprisingly forgiving and easy to work with. Thank you and I’m looking forward to learning a lot from your videos, my friend.

  • @beverlymottley4798
    @beverlymottley47983 жыл бұрын

    I really enjoy watching this.young man remodeling these vehicles. He is so creative in everything do, it's amazing.

  • @ChillnkillGaming
    @ChillnkillGaming3 жыл бұрын

    loving the chill music

  • @shekharmoona544
    @shekharmoona5443 жыл бұрын

    I'm so happy to see you switching to a different medium material.

  • @vichy7661
    @vichy76619 ай бұрын

    Easily one of the most practical, inspirational, intuitive, and instructive videos on KZread. Gotta gitterdone on an older (mature) Chevy 1/2 ton. Thanks!

  • @kochilired
    @kochilired3 жыл бұрын

    Showing how creative you are is exceptional. Just from taking some courses and now offering others to learn. You are amazing!

  • @NightNinja540
    @NightNinja5402 жыл бұрын

    Fantastic job working around the limitations of tools at hand! I've been thinking about making a camper for my truck and decided to check out how other people have gone about it. Your video is my favorite so far on this topic.

  • @jayjackson597
    @jayjackson5972 жыл бұрын

    they make an acid flux for the alum soldering that when properly applied it really makes it go easier and a better bond, I'm a retired machinist/repair guy and we had the expert come out back in the day and demonstrate the way to make sure the customer had best possible product, no call backs

  • @jayjackson597

    @jayjackson597

    2 жыл бұрын

    HF has a decent air gun for pop rivets not too expensive, they hold up pretty well, mine is about 15 years old and still no sign of quitting. saves your fatigue factor on the big jobs

  • @felixcat9318
    @felixcat93182 жыл бұрын

    I find your method of brazing the joints with the aluminium filler rods to strengthen them in addition to the riveted 'L' brackets to be quite inspired thinking! Your method of filing a vee channel at the joints to allow a greater bonded surface area is also very clever. Likewise, cutting a channel in the sheet metal to bend it rather than shear it gives a stronger, waterproof and neater result. Your meticulously precise detailing and suberb craftsmanship are evident in everything that you have done and are a joy to see. You inspire your viewers to construct for themselves and give excellent and informative information. Thank you for taking the time to produce excellent videos, I will use your riveting and brazing technique in the fabrication of my amphibious bicycle camper (including the use of Sikaflex to bond the sheet aluminium to the frame before it is riveted).

  • @mgreen3943
    @mgreen39433 жыл бұрын

    I love to see you work and try new things. Can't wait to see Part 2!

  • @brianmiller1098
    @brianmiller10982 жыл бұрын

    Your can do attitude is evident!!! So glad to see young men "stretching" their wings and broadening their horizons and building up their skill set!!!

  • @garym51124
    @garym51124Ай бұрын

    Dude is slick...so much talent. Great work

  • @raynoladominguez4730
    @raynoladominguez47303 жыл бұрын

    I love the intelligent forethought to your design. I look forward to seeing your progress.

  • @kirksalvatore2916
    @kirksalvatore29163 жыл бұрын

    Love this idea! Don't know if you were planning on doing it but you should also "weld" the corners to help support them since they were cut. They will be the first tings to go after some time. Keep it up and can't wait to see how it turns out

  • @jasonsmith6408
    @jasonsmith6408 Жыл бұрын

    Love this, I've built 3 wooden campers. 2 tow campers and one truck camper. I'm about to start my 4th and I may just go Aluminum! Great job

  • @beekeepermariadelgado6806
    @beekeepermariadelgado68062 жыл бұрын

    You are fantastic! I will try this out too, thank you so much! I love how you use the file in one direction. So many guys do the filing back and forth, your technique is great.

  • @skruface
    @skruface3 жыл бұрын

    It's a little more expensive, but using huck bolts instead of rivets would make it a lot stronger/more rigid. Curious as to how you intend to mount the camper frame to your box - stake hole pockets, or clamps to the bed rails? Also, maybe consider some sort of foam or rubber gasket between the camper frame and your bed rails.

  • @Dualex_Builds

    @Dualex_Builds

    3 жыл бұрын

    I’ll take a look into the huck bolts. Thanks for the tip! I’m going to be starting off with truck bed “C” clamps and eventually using bolts to hold the camper down to the truck bed

  • @timlarson7228

    @timlarson7228

    2 жыл бұрын

    Nice tip.

  • @johnfortes2171

    @johnfortes2171

    10 ай бұрын

    Nice build of a camper shell- should get years if service!

  • @JoshalynnLove

    @JoshalynnLove

    8 ай бұрын

    A "little" more expensive

  • @caljeff2427

    @caljeff2427

    7 ай бұрын

    you need access to both sides for Huck bolts, but yeah they're way stronger.

  • @workshop9091
    @workshop90913 жыл бұрын

    damn... this is giving me ideas.. a bed frame made out of 1x1 aluminum with a geometrical design

  • @brookpeteroy4461
    @brookpeteroy44613 жыл бұрын

    Dualex we’ve been waiting and anticipating!!! Perfection, can’t wait to see the rest of the series! Well worth the wait 😁

  • @jimswed50
    @jimswed503 жыл бұрын

    Looking really good can't wait to see more of the build.

  • @MrWarmachine004
    @MrWarmachine0043 жыл бұрын

    This looks absolutely legit! Sick job so far man. I can’t wait to see what you put in it electronics wise!

  • @StevenSampsonHorseDentist
    @StevenSampsonHorseDentist2 жыл бұрын

    I am planning to build a tiny home on a one ton flat deck. I found your channel and I am impressed with your work. I used to be a welder 50 years ago and I plan to use a tig, but your gas technique looks good. Good luck in the future.

  • @estherstephens1858
    @estherstephens18583 жыл бұрын

    WOW! this looks awesome!! I can see you incorporating aluminum in future van/camper builds. Hey, we saw how your progression with wood turned out so it’s only natural to move onto aluminum. At least to keep weight down, if nothing else. AWESOME JOB!

  • @staffordgarland9226
    @staffordgarland92263 жыл бұрын

    thanks

  • @danhohman
    @danhohman2 жыл бұрын

    This build is incredible! Pure genius! And you’ve done a beautiful job with the videography and editing. I have to admit that I watched your final walkthrough video first so I know how it ends. Amazing!

  • @BMad-we6qf
    @BMad-we6qf2 жыл бұрын

    Just beautiful. Lovely work!

  • @Charlie-zb5oh
    @Charlie-zb5oh3 жыл бұрын

    Can’t wait to see more!

  • @NorthernMapleOutdoors
    @NorthernMapleOutdoors Жыл бұрын

    This is borderline genius. I have a couple of projects in mind that will go next level with this technique. Great stuff!

  • @nickwiley1656
    @nickwiley16563 жыл бұрын

    Seeing a new upload from you made my morning.

  • @nickwiley1656

    @nickwiley1656

    3 жыл бұрын

    Also, love that smaller circular saw, looks super useful

  • @trentcofaxmtg7501

    @trentcofaxmtg7501

    2 жыл бұрын

    Is it a circular saw or a grinder/angle grinder

  • @robinandriatz5529
    @robinandriatz55293 жыл бұрын

    Love everything about your videos. Thanks for putting yourself out there!

  • @davidsellon4580
    @davidsellon45802 жыл бұрын

    This is exactly what I've been looking for to fabricate a lightweight topper for my work truck. Thanks for making this vid; you've got a new subscriber.

  • @peterivas9691
    @peterivas96913 жыл бұрын

    Great job looking forward to the next phase to see how it all ends up .

  • @liza.1888
    @liza.18883 жыл бұрын

    You, my dear, have amazing sic skills…already I can’t wait to see the next videos! It turned out better than I imagined, great job!💕

  • @johilpert9149
    @johilpert91493 жыл бұрын

    So cool. Great job. Always look forward to your builds. Thanks for sharing.

  • @TeeMarie36
    @TeeMarie363 жыл бұрын

    I love binge watching his videos because i am learning a lot..

  • @comfort_in_discomfort
    @comfort_in_discomfort3 жыл бұрын

    Looks great. You may want to consider panel bond for the panel to frame connection in addition to rivets. Will seal and add a lot or rigidity. Great job.

  • @victorspaw2k
    @victorspaw2k3 жыл бұрын

    Sweet. Can't wait!

  • @jeffreylowes
    @jeffreylowes3 жыл бұрын

    Keep up the great work! Watching with great interest and you work away through your projects.

  • @ajonnieq2002
    @ajonnieq2002 Жыл бұрын

    BRILLIANT MATE...

  • @davidcasuccio6976
    @davidcasuccio69763 жыл бұрын

    Super talented individual and I know I'm a crashman and I know I'm a crashman 50 years

  • @maitemm7731
    @maitemm77313 жыл бұрын

    Ánimo! Seguro que queda genial!

  • @walktxrn
    @walktxrn3 жыл бұрын

    the biggest issue I see being possible is water proof-mess, especially now that you're up north and will have snow/ice to deal with. But looks really nice so far.

  • @tristancornell1059
    @tristancornell10593 жыл бұрын

    This is going to be so sick. Can't wait to see more

  • @mike665kane6
    @mike665kane63 жыл бұрын

    My favorite DIY builder. Great work man.

  • @kaseythomas9646
    @kaseythomas96463 жыл бұрын

    I'm always impressed with what you do!

  • @arthurseymour15
    @arthurseymour15 Жыл бұрын

    OMG!!! I love, love, love this.

  • @TK-eg6vp
    @TK-eg6vp2 жыл бұрын

    Smart. Looks alright in my book. can't wait to see where this goes!

  • @carmenfernandez789
    @carmenfernandez7893 жыл бұрын

    Can’t wait to see the finished look 👏👍🙌🙏

  • @valdecirrudger5206
    @valdecirrudger52062 жыл бұрын

    Muito legal!!Vou fazer p minha caminhonete aqui no Brasil.

  • @elwaupo1
    @elwaupo1 Жыл бұрын

    This is just what I would like to build for my Tundru!

  • @DGHamblin
    @DGHamblin11 ай бұрын

    Dude!! Very impressive! Your understanding of the geometry involved in building the frame and bending the diamond plate so it fits exactly right is impressive. Great start to the build. On to the next video. Thank you!

  • @joncary6509
    @joncary65093 жыл бұрын

    Dude, your desire to learn and creativity is inspiring. Love it! Keep up the badass learning and growth brother!

  • @algo5366
    @algo53662 жыл бұрын

    Respect

  • @fredwolf1754
    @fredwolf17543 жыл бұрын

    Really nice work young man, you serve as a great inspiration to all of us that follow your project vidoes. Keep up the great work.

  • @margarettodd1600
    @margarettodd16003 жыл бұрын

    Nice..... always a pleasure to watch and learn from someone who's learning as well as teaching.....easy on the 👀 too 😏

  • @bobratliff4402
    @bobratliff44023 жыл бұрын

    80/20 for the win. Lot easier and even more configurable for this purpose.

  • @deetrucker869

    @deetrucker869

    3 жыл бұрын

    Yaaaaaassss!

  • @keenoncallins3995
    @keenoncallins39953 жыл бұрын

    Man I look forward to seeing your videos bro. Thank you for all your help

  • @lauratibbles6598
    @lauratibbles65983 жыл бұрын

    Looking good Dual you amaze me with all your projects and you make it simple snd very understandable thank you it looks great

  • @lenaheller5789
    @lenaheller57893 жыл бұрын

    DANG! YOU ARE SO SMART, I TELL YOU, EVERY WOMAN NEEDS A MAN LIKE YOU, AND IF NOT LIKE YOU, BE STRONG AND COMPASSIONATE LIKE YOU AT WHATEVER THEY DO WELL, WOW! KEEP UP THE GOOD WORK, YOU GOT ME SMILING 😃 😊

  • @buckcannon1811
    @buckcannon18113 жыл бұрын

    Well done Sir!

  • @pinapplepike5330
    @pinapplepike5330 Жыл бұрын

    When you said 50LBS ......that definitely makes me rethink getting a fiberglass shell.......btw The dog in the video is essential. Lol DIY mascot.....

  • @davidbaron6647
    @davidbaron66472 жыл бұрын

    Looks amazing, was impressed with the trailer build. this is also great

  • @itsjustaj-media3956
    @itsjustaj-media39562 жыл бұрын

    Absolutely loved this build, glad I found the channel!

  • @susancurrie9246
    @susancurrie92463 жыл бұрын

    You are so talented, you never cease to impress. 👍🏾👍🏾

  • @gretchenyoungdahl5646
    @gretchenyoungdahl56462 жыл бұрын

    I enjoy watching you try different methods for building these campers and thought the ultimate bed was great in the first van. Just to throw something out there - the old Rialta RVs had a nifty bathroom that slid out - take a peek at some of the KZreads on them - each side has a release button, handles, and you pull the wall forward on sliders. Just an idea that may spawn more creative stuff.

  • @clarin3318
    @clarin3318 Жыл бұрын

    Very Clean!

  • @rrhopewell
    @rrhopewell2 жыл бұрын

    Looks nice. You have the most creative mind.

  • @Tyrese37
    @Tyrese373 жыл бұрын

    Great job on the build keep up the good work.

  • @frankr111th
    @frankr111th3 жыл бұрын

    Beautiful work 👍🏽

  • @careypulling1417
    @careypulling14173 жыл бұрын

    Thank you for the inspiration to try something new as I an planning something like your build on my Jeep Gladiator.

  • @biglune8381
    @biglune83813 жыл бұрын

    Man I’m a contractor been running a company for 8 years and I have to say your work is very very clean!!!! Keep it up and if your interested in building houses and wanna learn some great advice from Larry haun and the you tube channel essential worker!!!

  • @1Chuck4U2C
    @1Chuck4U2C3 жыл бұрын

    Well done.

  • @georgetowle4549
    @georgetowle45492 жыл бұрын

    Awesome build! Video gave me a few ideas and incentive to do in aluminum rather than wood. Thanks so much. Great video

  • @Lorelly5
    @Lorelly5 Жыл бұрын

    You rock with your creative & industrious abilities -love your builds and am enjoying this concept with a canopy & rooftop tent idea -exactly what I want to do but more of a foam canopy/rooftop camper for my small truck but would love to try your idea of brazing the aluminum tubing & use your methods -thanks for making it look so inviting to try -awesome work 🎉

  • @timothyhall4827
    @timothyhall48272 жыл бұрын

    Dude, well done! You gave me some great insight and ideas to use as tools in my own build. Thank you for sharing.

  • @TomH48
    @TomH483 жыл бұрын

    Your fab work is off the chain! Awesome content!

  • @jarreda3557
    @jarreda35572 жыл бұрын

    Awesome job! Looks great!

  • @imessad57
    @imessad573 жыл бұрын

    Very cool design!

  • @lucky2knight
    @lucky2knight2 жыл бұрын

    I began to love your work from the beginning. Remember to put a rubber seal between the truck n camper. You can also bend your tubing 90 by cutting a 45 then bend it like you did the metal siding then add a 90 to the inside like you did. I was also thinking of getting a older 8ft aluminum camper n cutting it down. I have a truck like your's.

  • @notDreadful
    @notDreadful3 жыл бұрын

    great stuff, love your dedication man. Keep it up

  • @mikevictor3698
    @mikevictor36982 жыл бұрын

    Your work is great 👍. Thanks for posting your projects ! 😃✌️

  • @mccallfineart7589
    @mccallfineart75892 жыл бұрын

    Fabulous idea!

  • @theresakelley9730
    @theresakelley97303 жыл бұрын

    I really enjoy your videos. Thank you for sharing a part of your life with us b

  • @nomadicskyler
    @nomadicskyler3 жыл бұрын

    always taking it up a notch bro love these

  • @maccharleswilliam2724
    @maccharleswilliam27243 жыл бұрын

    This is really cool and i like the design

  • @larrybe2900
    @larrybe29002 жыл бұрын

    Nice work and the corners look real nice.

  • @charlesconder5675
    @charlesconder5675 Жыл бұрын

    Very very impressed

  • @iamob1
    @iamob13 жыл бұрын

    Hey, that’s a great idea for the truck! Keep your creative juices flowing…👍🏽

  • @ThomasMcPherson
    @ThomasMcPherson3 жыл бұрын

    I’ve been waiting for this 🙌🏼🔥

  • @ovidioarce4340
    @ovidioarce43402 жыл бұрын

    Very nicely done. I built an aluminum no weld camper using t-slot aluminum aka 80/20, expensive stuff but very strong. Had I seen this video first, I would have used your method.

  • @davefletch3063
    @davefletch30632 жыл бұрын

    Awesome project

  • @curlymaple42
    @curlymaple422 жыл бұрын

    Very nice!!! Aluminum is most awesome stuff!

  • @wadepickett685
    @wadepickett6853 жыл бұрын

    That is awesome, who would've thought.....

  • @chadherron5740
    @chadherron5740 Жыл бұрын

    well done thats alot more work than most people know

  • @kurtgildea33
    @kurtgildea333 жыл бұрын

    Dude bravo! That turned out extremely well and looks great on your truck. Kinda reminds me of a Diamondback tonneau cover.