DIY electric motorcycle 72V battery build (DIY E-moto Part 3)
My book "DIY Lithium Batteries" on sale at amzn.to/2jbxvzS
My book "Ultimate DIY eBike Guide" on sale at: amzn.to/2BGx4Fn
My newest book "Electric motorcycles 2019" on sale at: amzn.to/2LbJ2j0
The gear I use to make my videos:
Camera - Nikon D5300: amzn.to/2DcuVlM
Lens - Tamron 18mm - 270mm: amzn.to/2qLZlsG
Thermal camera for iPhone/Android: amzn.to/2FikWvW
Drone for "follow me" filming: amzn.to/2UFOds5
Camera for invisible selfie stick shots: amzn.to/2Vb9D0r
Here are some of the products I use:
Bafang BBS01 kit: s.click.aliexpress.com/e/N0sm1W1w
Bafang BBS02 kit: s.click.aliexpress.com/e/EcGPWXRE
Bafang BBSHD kit: s.click.aliexpress.com/e/MMNrZUC0
250W complete e-bike kit: s.click.aliexpress.com/e/cQzxxhpm
500W complete e-bike kit: s.click.aliexpress.com/e/o6rnMv1q
1,000W complete e-bike kit: s.click.aliexpress.com/e/NGZvnq3Q
36V 15Ah Hailong (shark) battery: s.click.aliexpress.com/e/CAEvhRSY
48V 15 Ah triangle battery: s.click.aliexpress.com/e/234OZ5Kg
52V 20 Ah triangle battery: s.click.aliexpress.com/e/m0huJ2PI
All ebike batteries: goo.gl/7pAi9Z
All 18650 cells: goo.gl/hYWnwU
100W Flexible solar panel: s.click.aliexpress.com/e/DurJQaTe
100W Folding solar panel: s.click.aliexpress.com/e/C9raRNuM
Cycle Analyst: goo.gl/RsmE3N
The parts that I use for building batteries:
18650 cells: goo.gl/aEabAQ
18650 positive insulating washer: goo.gl/HBVOuc
Nickel strip: goo.gl/VIrNQq
Spot welder: goo.gl/KN3Uaw
BMSs: goo.gl/S6gSQx
Silicone wire: goo.gl/xmpbKD
Black 18650 cell spacers: goo.gl/hQxWF6
Vruzend cell spacers: goo.gl/5ReLqA
Large heat shrink tubing: goo.gl/6v1ow9
Small heat shrink tubing: goo.gl/OU3Z6u
Foam sheet for protecting battery: goo.gl/5e71tE
Kapton tape: goo.gl/D6BT57
Chargers: goo.gl/js0T0V
**Question response book giveaway rules**
When you guys asks questions in the comments of my videos, I'll try to answer them. If there are questions that I think would make a good video response, I'll choose them to do a longer segment. If I choose your question for a video response, you'll win a copy of my book The Ultimate DIY Ebike Guide (the paperback or the ebook), or my book DIY Lithium Batteries.
Here are some things that KZread makes me say: This contest is not sponsored by KZread and KZread isn't affiliated with it. I'm supposed to provide a link to the community guidelines for KZread (kzread.infocommunity_gu.... KZread is not a sponsor of this "contest" and by participating, you are releasing KZread from any potential liability, whatever that might be. Privacy notice: I won't steal your info. If you do win, you can choose to send me your address so I can mail you a paperback copy of the book (or some other prize if that changes) or you can send me an email address and I'll send you a copy of the ebook. I will do everything in my power to immediately forget your personal information afterwards.
Outro Music: BenSounds
Пікірлер: 945
I love how every diy battery pack looks like a bomb while making it
@jsnellink1990
4 жыл бұрын
On that note. When fully charged, there is roughly 10MJ of energy in this pack, which is about equivalent to a Coca Cola bottle Molotov Cocktail :)
@kendarr
4 жыл бұрын
@rbc21 Yeah, pooly used vapes knows that
@vex123
4 жыл бұрын
well, it basically is.
@kendarr
4 жыл бұрын
@@vex123 True xD
@kendarr
4 жыл бұрын
@B. Lim That dude was a little more insane then a 300w cloud but yeah
I love all the videos you produce, whether building batteries like this one, or reviewing e-two wheelers. Keep 'em coming, please!
Great video Micah. I learn more from you and your battery build videos than anyone else. You actually teach by explaining each part of the process. Great job! Thanks!
I love the simplicity of your videos, I just built my first mountain bike conversion and with your video on how to build power packs , I’m confident I can make a proper power supply for my 2000 watt hub system, I’m a subscriber and I give this video 2thumbs up 😊
I have seen many battery making videos. this one being one of the most safety oriented ones. others use really unsafe methods of connecting the cells, ignoring the possibility of error and so on. thank you so much for a good video!
@mateng7707
4 ай бұрын
Sure, laying a whole battery pack on the bent connections is way safer than other methods
@gearhed78
3 ай бұрын
You like those orange gloves huh.
@andyfumo8931
19 күн бұрын
@@mateng7707when did he do that
I'm doing a project for school and we could really use those books!
Hi Micah; Thank you for your videos and content! I own you battery DIY book, and I have read several of the chapters two-or-three times (I don’t want to set my house on fire, or hurt myself) but your videos “round out” the topics. A 20S12P, 72V 40 A hrs, 2.8Kw battery! Now that’s beefy! Thank you!
I can't thank you enough for these videos, just picked up your book ultimate DIY and just finished my build, thank you so much Micah!
Can't wait to see the finished product because I've been wanting to do this for a while now¡! Thanks for doing it and getting all the important details right... That's helps alot. 😊👍🏻
Hi Micah, I cant thank you enough, in 6 months time I went from total newbie not understanding a thing to a competent person ready to build my own ebike from scratch. Between this channel and EbikeSchool, your book and Vruzend there was enough material to keep me busy interested and learning for days upon end, and I enjoyed every bit of it and still at it. There is one subject that keeps eluding me and that is controllers, I dont know if you had that covered already on your channel I couldnt find it and I would love to learn a bit more about that. And while on the subject, what are the chances of you developing and offering a product like that for sale? Thank you.
@BillOnib
4 жыл бұрын
Hello Lynda, I'm a newbee to this thread and everything still looks like magic to me. I am amazed at your recorded successes. I wrote to the presenter but have not heard from him. Can I buy one sample of your own build 72V battery to help me "step by step" in studying the procedure as a newbee. Also, where can I buy all the required parts from? Where store sells them? If you send me your phone number I can also call you. My name is "Bill", I'm in New York and my email is cctvwholesaler@gmail.com Thank you.
@bluewanderer9903
4 жыл бұрын
@@BillOnib the only good way to learn about building battery packs is to buy his book, it is by far the cheapest, shortest and most safe way of learning ALL you need to know about lithium packs. It covers absolutely everything, from basics of lithium chemistries and different types to sourcing, ratings, building and construction methods, management, connections, charging, everything and anything to do with lithium batteries is covered in that book. Cheap too, best 20 dollars you will ever spend. Book is "diy lithium batteries, how to build your own battery packs" by Micah Toll , available on amazon, he has a couple of other good books too. Dont know what parts you are looking for but plenty of websites around the world sell lithium cells, one of them is vruzend.com or co.uk and they also sell some other great stuff like assembly kits for builings complete packs, bms, chargers etc. Read that book and watch few of the uploads on this channel and you will have no problem understanding where and what you want to do. Research and discovery is the next best part of the journey besides building, for me at least.
@lithiumalan776
2 жыл бұрын
@@BillOnib we can provide.
@mrboleus8240
2 жыл бұрын
How did you learn all about electricity?
I am currently working on a motorcycle conversion project. This video is gold! I will need to buy or make a 72V battery pack to get this bike moving and I plan to copy your work as closely as I can.
Thanks for everything you share, Micah! I am making a 10s2p but it needs to be layered (cube shape 2x5x2). Seeing you fold this with the plastic sheet in between answered my question
this is DEFINITELY something I wish I had started learning a long time ago
Really interested to see what your typical range and max speed is on this build.
This was awesome Micah. I have an ONYX RCR with a 72v setup, been thinking about making a battery for it eventually. Really excited to see your motorcycle progress.
I like how you clearly detail all your work. You the best!
I cant wait to see the top speed of this thing! my brother in law wants to build one now! LOL
Hola Micah, Merry Christmas to you and yours, I've made it just under the wire (11:27PM 12-25-19). Glad to see you back, healthy, wealthy and having fun. I have 3 words;eHONDA eHONDA eHONDA!!!!! Really want to see this project's progress. This video is a great continuation and contribution. I'm more excited now than before!!.I don't like the look, or how NOT nimble they are, but for $500, I couldn't pass up an eDrift Fat Tire Scooter. It needs a larger pack than the 60V 10ah Li-Ion it has at the moment, so this video may be instrumental. Do you have any thoughts on overvolting that eBike's 1500W Brushless motor's speed controller? BTW; something I've been doing to my 57V (soon to be 61V) "Vruzend" packs, since I live in So. Cal. ie the Mojave Desert, is NOT completely sealing the battery packs I build. I leave 2 sides open, so there is airflow through the pack. On my little 32mph 750W Brushed Motor CURRIE Schwinn "TESLA" eScooter (stock was 36V/15mph), I also drill out/swiss cheese the bottom floor of the battery case, so air can get up into the pack and add even more cooling. Even in the 90-100 degree temps that I've run my eBike packs in this last summer, none got over ambient temp and my packs are as strong now as when I built them. Just a tip that I hope may help for those of you in hot climates. Now, heat shrink is cheap, so for this cold(er) time of year it's easy to seal those battery pack sides up & the holes in the battery tray and allow the packs temp to stay inside to help keep the pack warm as well. Then, just cut the sides back out for summer and only do the reseal job once a year. Thanks in advance.CheersBoots LangleyLa Mesa, ca.PS; Hey, I have a decent Resume myself;Mechanical Design & Machine Drafting (2 yr Tech School Degree), a lifetime of Automotive/Motorcycle Service, Repair & Restorations/ Racing , including several years as a Technical Editor (Cordura Publications/ Mitchell Auto & Truck Repair Manuals). Any need of a part time, Old, toothless, fat guy as a USA/So. Cal Editor of anything Electrical Transpo Related? Especially 2 wheeled? Just wondering!! ;-)Thanks in advance.PPS; I just spent 30 minutes typing and spacing and creating a completely readable message and stupid youtube turned it into an almost unreadable blob of text!! SIGH!
I am planning on building a battery for a Viking Tandom Tadpole Trike my son and I built a few years ago. This battery with supply power for a Bafang 52v 1000 watt Mid Drive Motor I intent to purchase to complete our project. Your videos are highly informative as I am sure your books are even more so. Thanks for all you do for the DYI world.
That is a really beefy looking BMS! I'm excited to see your finished conversion!
Folding the pack over like that is kinda terrifying, why did you do it that way instead of connecting the 2 packs in series?
@AimForTheBushes908
4 жыл бұрын
He wanted tighter packaging due to the space constraints.
@furqanandmatt
3 жыл бұрын
Hi James. Didn’t really understand your comment. Maybe cause I’m a newbie. Could you explain further?
I wanna rebuild this exact battery for my old honda
Looking forward to the finished conversion! Thank you for your videos, Micah! They are excellent!!
Cleaning out a tool crob in classroom we moved to I found a Razor e500s frame. Cannot wait to get started.
What about cooling, Sorry I am New, but i have heard, generally high drain batteries emits lot of heat.
@computersfortheautisticfou9420
4 жыл бұрын
I think he is placing it where the motor/gas tank goes so when it is in motion the air going around it will act like a cooling system but just a guess on my end
@Doyle69
4 жыл бұрын
12 Parallel, this configurations will help keep cooling down.
@Yuricthebold
4 жыл бұрын
I am sure whatever housing he builds for the battery will also channel air flow to assist with cooling.
@davidwho8215
4 жыл бұрын
Nice job
@jeffbeasley8235
4 жыл бұрын
MJ1's are not high drain cells by any stretch. Also, with this hexagonal packing scheme, the batteries near the center of the pack will get a lot hotter than those on the outside. That's of course dependant on how much power is charged or discharged, though.
I want to see the whole process of building batteries and using them on Ebike. Can you make a video of it?
@SupremeRuleroftheWorld
4 жыл бұрын
he just did
@tindalowos
4 жыл бұрын
@@SupremeRuleroftheWorld where
Thanks for running a new battery build Micah once I get a hold of my E-0bike i hope to build a common spare battery or just build a bigger Amp/h battery by connecting them in series.
Great to see an update on the e-bike! Merry Christmas dude.
Hey! I'm a Happy Winner !!!! I send you an email, Mikah. Thanks in advance.
this is the future. hope lithium mining can become more sustainable for ecology and people.
@username-rs4vf
4 жыл бұрын
actually since lithium batteries are explosive if cut or damaged, people are researching new types of batteries with even higher energy densities compared to li-on. The guy who worked on the li-on battery helped with a new battery based on glass and sodium and it has 3x higher energy density compared to li-on. www.forbes.com/sites/unicefusa/2019/12/26/qa-austyn-weiner-in-senegal-with-unicef/#57ed73ae59e3
@ewaldwolk2250
4 жыл бұрын
Lithium mining is not even close to what oil is doing to the nature and human.
@MorbidOrangeCat
4 жыл бұрын
@@username-rs4vf I think a new sulfer battery was created recently
Great job Mika, looking forward to see the electric Honda conversion !!!
Thank-you, your videos have encouraged me to build my first E-bike.
Now i understand why they charge 2000$ for these battery's
@MrNobody_1618
3 жыл бұрын
No I don't it look really easy when you know what your doing and pretty fast too !
@bruhsanto8836
3 жыл бұрын
convince and time
@Real_MisterSir
3 жыл бұрын
@@MrNobody_1618 first of all, you need to consider the basic cost of materials and battery cells. Then the manhours to build it, and then the final manufacturing that ensures minimal hazards for the user once they install the battery to an appliance. When you do it yourself you can jsut jerry rig whatever idiotic bomb you desire, but as an actual industry supplier you need to achieve certain safety standards. This all costs a ton of money, especially when you aren't a mass producing manufacturer. Price always escalates exponentially when you go up in size and complexity per unit.
@jcnorth
3 жыл бұрын
What size of nickel strip did you use for the connections. Was the parallel strip the same size as the series strip ? Looking to do a similar project for perhaps a 150- 200cc equivalent. Thinking about a123 cells or using a electric car pack. Thanks. By the way did you ever finish this project ?
@Zomby_Woof
3 жыл бұрын
@@jcnorth take a look at batteryhookup.com - they have a steady supply of standard new cells, plus a fast changing stock of salvage stuff from ev's and industrial recycling. Have to check frequently if you want to snag the best deals on the non standard stuff.
One day I'll replace the two-stroke gas motor on my Paramotor with a battery pack driven electric motor.
@charadremur333
4 жыл бұрын
Cool, make some videos about it! I would love to see thatà
@eyeetu7490
4 жыл бұрын
I assume it would be a lot better feeling flying silent rather than with that noise.
@beluga944
4 жыл бұрын
With lithium ion battery it wouldn't be a nice Idea. Hopefully in future with newer battery technologies it would be possible.
Great video! Can't wait to see the motorcycle conversion finished!
Wow Mikah! Amazing work. I admire your work and dedication to building these batteries. Your tutorial how to is very well explained. Thank you! You inspired Me.
I spent 11 mins here and he didnt even demonstrate the use of the damn thing...smh... highly disappointed Mr. Ebike, highly!
@joshbrock2663
4 жыл бұрын
if you touch either pole youll die pretty quick.
@maxms6087
4 жыл бұрын
@@joshbrock2663 no
Link to the bms?
@alonsopiedra4884
4 жыл бұрын
yeap. That AliExpress link does not match the one he used
@HassanDibani
4 жыл бұрын
here you go www.alibaba.com/product-detail/20S-72V-Li-ion-Battery-Management_60742136406.html
Can't wait to see the motorcycle this is going into!
That's one monster of a battery pack; can't wait to see the motorcycle in action!
1ST 😜👍
Wow, your ease with narratives & illustrations makes this journey quite interesting thanks.
Great instructional video, I’m also working/planning on building my own 72v lithium battery pack for an electric Chinese bike that I salvage but it instead had lead acid batteries which are completely dead and can’t hold a charge. Hopefully I can start this project before the summer begins.
So much welding... Great job staying focused and safe!
Awesome video! That looks really professional, like it was made in a factory!
Awesome. Looking forward to see your electric bike come together.
Can't wait to see the finished product!
You motivated me... Now I own an ebike... Eagerly waiting for your electric motorcycle conversion video... All the best for your future endeavors...
Dollar store cutting boards rock I use them for all kinds of fabrication, mostly for directing air - Custom pc building, a/c to water chiller conversion. Also backing for drywall repair. Cheap, rugged, non conductive, waterproof. Oh, made a sanding attachment for my drill too
This is one of the reasons why I love your videos is because your awkwardness shows your a human that makes mistakes but awesome input as always
Thank you for sharing this, Micah... great content, as always!
Great video. Nice power bank, looking forward to see the specs when it's in use.
Great one Micah! Thank you for sharing your expertise.
Nice. I am going to school to become an electrician and I just found your channel and it is very interesting. Cheers.
Another CLEAN build bro! I used the 52v triangle video battery for a couple of my bikes and now I'm feeling the need for more speed & power. Gloves and the plastic cover while welding can save you a BAD burn so listen to him! I put the nickel strip on the wrong cell once and burned my finger almost down to the bone cause with electric burns you won't notice it till a couple seconds after its too late. Just be careful. I still get nervous building these things after that s**** so better safe than sorry, 72v will burn BAAAD
Finally bro a 72V battery pack built. Thank you ! Would be nice to see you built a 72V using the Vruzend kit.
Great video. With the high cost of a e-battery this is very informative as long as I keep my wire straight!
I need that DIY LITHIUM BATTERY book. I NEED IT!!!!
OMG... Seems simple. I have to watch it many times, plus the BMS clip. Thanks
Awesome video, learn a lot about battery building even thought I’m into electric skateboard. Your videos are very helpful
I'm just starting to convert my old year 80 into an electric street bike so of course I have to source some street tires and appropriate lighting but I'm looking forward to the challenge. Hopefully I win one of your books. Would probably be really usefull
Hi I am waiting on your book now and can't wait to read it. Love your work.
I love all your videos bout batteries... praying to have your book.
Looking forward to it all being hooked up before the test ride.
the most proper explanation for the most useful process!
The process of teaching and learning will make a cleaner world for future generations ...
Great 1 step closer to the finished bike!
All of your videos are excellent! It makes me think I can do stuff like this.
I am brand new at DIY lithium battery building. I’m still quite confused about most aspects of the process. I think I need to get a hold of your book on the subject. Thank you for how well you present information.
Great job. You gave me clear idea on how to make water resistant, shock absorbing battery bank. Thank you. Now gimme my book 😅
nice video. would be great to see the finished product in the motorcycle as well as an explanation of how you decided on the size/V/W/Ah of the battery for that specific application.
Didn't know about the blue heat shrinking stuff. Thanks for the informative video!
excellent stuff.... probably i will build my project x video after learning a bit from you ... awesome diy bro....keep it going .... proud of people who can do things and at the same time help the biking community.
Can't wait to see the Honda finished
Mike, I love to read.. I need that book on batteries.!!🤗👍👍
I'm so keen to build my own 72v 3000amp 40ah battery pack too. Great video.
@andyfumo8931
19 күн бұрын
3000amp??????😅
A good tip to customize blue shrinking tube is that you can glue them together with superglue to create really big tubes or custom shapes. Note that the superglue won't release when hot air is applied l. Happy building!
Is good to know that you are continuing with that motorcicle!!! :D
Hi, Nice job thank you for showing us how to do it I will get one of your books. Wishing you a Merry Christmas and a Happy New Year
Great Video Sir, cleared so many doubts and will further move on with the work. Thank you
Very informative great pack with awesome explanation as build progresses!!!
It is satisfying to watch this battery pack making.
Great video. The bigger packs always concern me because of safety issues when building them.
Seems good cooling in totally close pocket!
That is soooooooo awesome! I had no idea you could build your own lithium battery! I would love to try it, just to do it! Plus I'm interested in solar. 💫
Just discovered your channel, very interesting. I can't wait to learn more.
Learning so much thanks for the videos, gotta keep building
Great point that accidents rarely happen the first time you do something. 💯 True. 😂
Wow I have no idea how I ended up here, but that was pretty entertaining. Im used to only using 1 18650 cell in flashlights. Now to see so many all wired up together was cool!
Nice work Micah.
I used a similar layout in my 3,5kWh battery but with hotglue instead. Nice build.
Wow! Very neat battery pack. Thanks for this Video.
Thanks for sharing the knowledge.i learn more and more as i watch your vlog.
Incredible battery, I have a e-unicycle, two 72volt 18650 cell battery packs each side of 518watt, together make a 1.036kw. i'd like to build another battery of 72v 518wh values to add and extend my ranges . this was informative
great work champ can't wait to see what's next
Awesome content! Thanks for putting put all this useful info!
Love the video. Great job putting it together nice welds looks awesome. So cool to be able to make your own battery. Ride safe buddy an God Bless.
Love your videos man I’d love to have the lithium batteries book
Thanks you for providing these videos !
You make it look so easy. Thanks!