Cheap and easy DIY: How to Fix Broken Particle Board Furniture

Тәжірибелік нұсқаулар және стиль

Particle board is a man-made wood product that is used to make a lot of cabinets and furniture, especially items you buy at big-box stores. The problem is that it splits and breaks easily and once it’s breaking there is no strength left in it.
The good thing is that it’s relatively easy to repair. Particle board is made of wood pulp, chips, or sawdust that has been soaked in adhesive then pressed and dried into sheets. In this video I show you how to fix a couple of common issues using sawdust and wood glue.
Let me know below if you have ever had to make a repair like this!
Here are some links to items you may need to do this type of repair:
C-Clamps: amzn.to/3f7I1G3
Quick clamps: amzn.to/3cUA6Jp
Wood Glue: amzn.to/3vWRtlR
Please consider Subscribing to my channel!
Leave a comment if there is content you would like to see, or if you have any questions.
Follow me on Instagram: / the_works_shop

Пікірлер: 232

  • @AnthonyChew
    @AnthonyChew3 жыл бұрын

    Finally, a DIY video with no annoying BGM, only tool sounds which are SO SATISFYING!

  • @libertyordeath555

    @libertyordeath555

    2 жыл бұрын

    ASMR for guys.

  • @TheJemmaGrl

    @TheJemmaGrl

    Жыл бұрын

    @@libertyordeath555 hey now! My Dad raised me in his garage - nails in one hand and a hammer in the other :)

  • @libertyordeath555

    @libertyordeath555

    Жыл бұрын

    @@TheJemmaGrl I stand corrected, ASMR for DIY'ers.

  • @juanvicera8372

    @juanvicera8372

    Жыл бұрын

    @@libertyordeath555 no.

  • @xsh4n400
    @xsh4n4004 ай бұрын

    Watched 3 videos in a row feeling like I didn't have enough information to fix my problem. Stopped after yours as I had everything I needed. You're a great teacher. Thank you!

  • @fortunatomina4323
    @fortunatomina43232 жыл бұрын

    Just imagine I've been disposing of sawdust in the dumpster now I have a reason to save them and the answer to my longtime furniture problems. Thanks for this video THE WORKS SHOP.

  • @lswhere40

    @lswhere40

    5 ай бұрын

    Same! Will definitely be saving it! Also it makes good firestarter!

  • @alliphil1
    @alliphil13 жыл бұрын

    KZread saves the day yet again! 🙂 Particle board above my dishwasher crumbling and I left it too long that way. BUT now I have a fix. THANK YOU!!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    I'm glad I was able to help!

  • @territodude
    @territodude3 жыл бұрын

    Great video, I appreciate it! No need to throw those broken things away, awesome!

  • @saltnlight8072
    @saltnlight80729 ай бұрын

    Very timely advice for two particle board night tables I just rescued. Thank you!

  • @ThePlayer4our
    @ThePlayer4our10 ай бұрын

    Thank you so much! I'm working to restore a poker table I got for cheap off FB for boardgame night and the amount of splits it has it gnarly. This is great

  • @royavas
    @royavas Жыл бұрын

    thanks for taking the time to teach the common particleboard problems. i have even tried with wood pencil particle, match sticks, cigrette ash+glue. all worked well but your trick is classic. highly appreciated

  • @nicjamesify
    @nicjamesify Жыл бұрын

    Thanks for this. Simple and perfect.

  • @Tchee2
    @Tchee22 жыл бұрын

    THANK YOU SO MUCH!! I Can't wait to go the HD tomorrow. I hope this will help fix my issue 🙏

  • @hermosasons1
    @hermosasons13 жыл бұрын

    This stuff works. Your a money 💰 saver for me. Much appreciated 🙏

  • @SKT293
    @SKT2933 жыл бұрын

    Perfect! Simple! My kinda guy!

  • @NicoleHerrickDIY
    @NicoleHerrickDIY3 жыл бұрын

    Awesome tip! I’m sure I will need this in the future.

  • @dida079
    @dida0798 ай бұрын

    This was super helpful. Can't believe sawdust and wood glue would work so well.

  • @CuttheBSwithDrSiraj
    @CuttheBSwithDrSiraj Жыл бұрын

    Great video that's helping me save my TV stand. The edge is chipped and this is an easy way to repair before painting.

  • @Shynesobright1211
    @Shynesobright12113 жыл бұрын

    Great video!! Thanks for sharing with us all!!

  • @thomasjackson7785
    @thomasjackson77853 жыл бұрын

    This video has solved an issue I've been wondering how to fix. Thanks, will try it on the smallest part first

  • @piercesplayground3578
    @piercesplayground35783 жыл бұрын

    This is very helpful thank you!

  • @aniljoshi2010
    @aniljoshi2010 Жыл бұрын

    I have done same thing before I watch this video and happy to say this idea works very well

  • @42lookc
    @42lookc Жыл бұрын

    Thanks for posting. Straightforward and good techniques. No blah blah blah look at me look at me nonsense. Subscribed.

  • @delilahcrigger5927
    @delilahcrigger5927 Жыл бұрын

    Great video exactly what I was looking for thank you

  • @suzannelevy6723
    @suzannelevy67232 жыл бұрын

    Thanks for settling an argument! I knew this could be done despite my partner saying different! Brilliant!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    I am so glad I was able to settle an argument! Completely the opposite of what I usually do. Glad I could help!

  • @deborahbills3912
    @deborahbills39123 жыл бұрын

    This is so helpful. Thank you for your thorough explanation and demonstration.

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    I'm glad you found it helpful!

  • @wandafelder9951
    @wandafelder99513 жыл бұрын

    Excellent video thank you❤️

  • @klerain5774
    @klerain57742 жыл бұрын

    Ive been searching for this information for 2 weeks. THANK YOU! Saved

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    I'm glad it helped :)

  • @TheRachelThomasLife
    @TheRachelThomasLife3 жыл бұрын

    This video is amazing!! I went crazy on fb marketplace and ended up with some not so good pieces of mdf furniture I was trying to flip but it was all broken. I will be trying this tomorrow!!

  • @christanichole605

    @christanichole605

    3 жыл бұрын

    I'm having the exact same issue! I need to cut the back off and fix all kinds of cracks! Can you show me your results??

  • @TrouverParadise
    @TrouverParadise8 ай бұрын

    My autisim appreciate the lack of music😂 I actually could focus on this video

  • @marccobos2652
    @marccobos2652 Жыл бұрын

    GREAT VIDEO,, THANKS FOR TAKING THE TIME AND SHOWING PEOPLE HOW TO DO SIMPLE REPAIRS… MOST OF ALL, YOU GOT THE DETAIL PARTS VERY WELL,, CONGRATS..

  • @THEWORKSSHOP

    @THEWORKSSHOP

    Жыл бұрын

    Thanks!

  • @janX9
    @janX95 ай бұрын

    Thanks, I'm going to give this a try.

  • @RPKGameVids
    @RPKGameVids2 жыл бұрын

    This is really good!

  • @ricardocervantes7203
    @ricardocervantes72032 жыл бұрын

    Super cool video! Thanks

  • @Miranda-cw9hq
    @Miranda-cw9hq2 жыл бұрын

    "I kept my fingers out of it for about 10 seconds" At about 5 seconds I was screaming at he screen: "Just use your fingers already"!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    I try to practice self control...it doesn't always work. I have got used to having dried glue on my fingers :)

  • @Miranda-cw9hq

    @Miranda-cw9hq

    2 жыл бұрын

    @@THEWORKSSHOP Dried glue on the fingers seem to be inevitable and a hazard of the job, I'm afraid. 😂😂 Great vid BTW!

  • @mistered1397
    @mistered13978 ай бұрын

    Great video, thanks for sharing.

  • @slackra3400
    @slackra3400 Жыл бұрын

    Great video, I can't believe I watched the entire thing.

  • @chanvindersingh8573
    @chanvindersingh8573 Жыл бұрын

    Outstanding performance, thanks a lot, I have also to do today.

  • @msdominance
    @msdominance Жыл бұрын

    thank you! you just saved me so much money

  • @debbievaters4386
    @debbievaters4386 Жыл бұрын

    Great Video. Thanks for posting

  • @abbysworld5232
    @abbysworld5232 Жыл бұрын

    Sooo I’m super impressed!! I’ve always heard there isn’t any way to fix partical board! Thank you for making this video!!

  • @abbysworld5232

    @abbysworld5232

    Жыл бұрын

    Is there a way to fix the matted, painted (?) covering on the sides/front?

  • @MikeAcousticMusic
    @MikeAcousticMusic Жыл бұрын

    Excellent Thank you 😊

  • @marthaseneta1823
    @marthaseneta18232 жыл бұрын

    Awesome video. No bullshit, just help. I was planning to watch several videos but I think I got what I need just from this one.

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    I'm glad you found it helpful, I try to provide more help than bullshit, sometimes I'm successful.

  • @lisabaxter7786
    @lisabaxter77862 жыл бұрын

    Interesting helpful thanks

  • @joanneyoung1081
    @joanneyoung10812 жыл бұрын

    Nicely done. Thank you.

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    You're very welcome!

  • @lyndal8882
    @lyndal88823 жыл бұрын

    Thank You !!!

  • @vincent-rf4hv
    @vincent-rf4hvАй бұрын

    this saved me thank you for your video gonna fix those torn part of the dresser

  • @3ammoH2O
    @3ammoH2O6 ай бұрын

    great job man!

  • @dirkdiggler5821
    @dirkdiggler58212 жыл бұрын

    That is legitimately impressive.

  • @ValeCoiro
    @ValeCoiro3 жыл бұрын

    thank you!!!

  • @inkydinkydottieglue8919
    @inkydinkydottieglue89195 ай бұрын

    AWESOME!!!!!!! Great Video!!!!!!

  • @reneecole6744
    @reneecole67449 ай бұрын

    I appreciate your video boh content and sound

  • @perlaargyle9343
    @perlaargyle93432 жыл бұрын

    Thanks for the helpful video ! I need to start saving my sawdust

  • @dwightl5863

    @dwightl5863

    2 жыл бұрын

    Easy to make more.

  • @andhirep5376
    @andhirep53763 жыл бұрын

    Awesome and very helpfull and inspiring... tx alot from Indonesia

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    Thank you!

  • @leisurelanemhp3853
    @leisurelanemhp38532 жыл бұрын

    Excellent

  • @emanuelemonti7
    @emanuelemonti73 жыл бұрын

    A very great job.

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    Thank you!

  • @tsukisuki8222
    @tsukisuki82223 жыл бұрын

    THANKYOU

  • @joemartinez8626
    @joemartinez86266 ай бұрын

    Great video!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    6 ай бұрын

    Thanks!

  • @kathrynnewton8721
    @kathrynnewton87212 жыл бұрын

    Thanks, still hate the stuff with a passion though especially around water!

  • @jordandelwell
    @jordandelwell Жыл бұрын

    Chunk always gets a like in my book.

  • @eduardoml1024
    @eduardoml10243 жыл бұрын

    great video! Cheers from Brazil

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    Thanks!

  • @YAYYEE
    @YAYYEE Жыл бұрын

    This video is informative and hilarious. The Big chunk part lol

  • @JessiPerez1234
    @JessiPerez12342 жыл бұрын

    Genius 👏

  • @neurologicalworms
    @neurologicalworms2 жыл бұрын

    Absolutely brilliant stuff here that I had know idea I would ever need to know..but then I found a mcm style veneer coffee table. One side of table has peeled veneer and the plywood from under it is damaged. I imagine that I can figure out how to fix some parts of it , thanks to your help here. I was curious though if I could possibly email you a photo of what I'm working with to see if you can lend advice.

  • @texasgemtree
    @texasgemtree Жыл бұрын

    I wish I had watched this last night. Of course, I did not have a lot of handy sawdust to use but I did get that great big hole a lot less. The edge is not straight but I think I can use wood putty to fix it. Then paint the heck out of the whole shelf.

  • @SpicyWife4Life
    @SpicyWife4Life Жыл бұрын

    great video and easy to follow!! I subscribed right away!!!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    Жыл бұрын

    Thank you!

  • @lisabaxter7786
    @lisabaxter77862 жыл бұрын

    Sharing is caring shared this

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    Thank you!

  • @dianalujan5754
    @dianalujan57548 ай бұрын

    Great video. Love the missing Chunk!😂

  • @shannonhenderson2029
    @shannonhenderson20293 жыл бұрын

    Thanks for sharing 😊

  • @lourias
    @lourias3 жыл бұрын

    Gusty! I just try to avoid particle board because it is brittle and swells too easily for me. I am glad there is an option to fix it... just in case.

  • @NIGHTMAREGAMING20
    @NIGHTMAREGAMING203 жыл бұрын

    bro it is awsum

  • @gypsygem9395
    @gypsygem93952 жыл бұрын

    Thank you for the video, this is what I do! Although, I never thought to add glue to the particle board (chipboard as we call it in the UK) as well as the sawdust/glue mixture, I will definitely do that in the future. When I'm short of sawdust I get some wood pellets like those sold as kitty litter and dampen with a little water, they then revert back to being sawdust. Then I let it dry. Perfect for the job!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    I never thought of using pellet type kitty litter, that's a great idea for people who don't have power tools that make sawdust. Thanks!

  • @texasgemtree

    @texasgemtree

    Жыл бұрын

    I clean up all my sawdust pretty quickly after cutting. I may go buy some kitty litter but it seems I could just cut up a lot of scrap would pretty easily and use that too. I save everything. It is surprising how often I use small pieces of wood! Now this is another option.

  • @stevewerner5440

    @stevewerner5440

    Жыл бұрын

    Yea hell, if you used cooking pellets you can make oak or hockey sawdust. Probably stronger than the original particles.

  • @stevewerner5440

    @stevewerner5440

    Жыл бұрын

    *hickory 😆

  • @tmacfadyen3160
    @tmacfadyen31603 жыл бұрын

    Good to fix the damage but it is better use the side screw holes to read install the runners far stronger

  • @cecijimenez2002
    @cecijimenez20022 жыл бұрын

    You don’t realize how much money you’ve made me save with just this one video alone

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    Thank you so much! I'm glad it helped!

  • @user-hz7kv6js6l
    @user-hz7kv6js6l9 ай бұрын

    cool

  • @shmootube5000
    @shmootube50003 жыл бұрын

    hashtag every time you order furniture online... just came to see if other people do what I do, thank you confirmed glue+sawdust is what I do too.

  • @cyanred762
    @cyanred762Ай бұрын

    This is very helpful!! I just have to figure out where am I going to get some sawdust :/ haha

  • @THEWORKSSHOP

    @THEWORKSSHOP

    Ай бұрын

    A lot of building stores like Home Depot cut material down for you so they have saws in the back of the lumber section where you could get some free sawdust.

  • @JaneAtwellRobinson1825NY
    @JaneAtwellRobinson1825NY2 жыл бұрын

    It looks a lot like tuna salad! Great idea!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    It does look the same but they're not interchangeable, tuna salad just doesn't have the structure you'd think it would.

  • @rebeccaelizabeth7610
    @rebeccaelizabeth76106 ай бұрын

    Great video what can I do to fix the actual vanity the drawer sits in? The vanity particle board ripped out of the staples on the inside on the top under the counter top…how would this be fixed?

  • @magnuswootton6181
    @magnuswootton6181 Жыл бұрын

    i want to see someone make a board of this stuff!!!

  • @kabraken
    @kabraken10 ай бұрын

    Can you do another video about how to fix metal inserts in particle board once they're pulled out

  • @gabby5965
    @gabby59657 ай бұрын

    Hi thank you for the great vid! Do you think you could use this method to repair a desk leg that has broke in half??

  • @THEWORKSSHOP

    @THEWORKSSHOP

    7 ай бұрын

    If the leg is made of particle board then yes, but you could just paint the glue on both surfaces and if there's missing material sprinkle on a bit of sawdust, then press the two halves together. the glue will soak into the fibers and harden. You might not need much sawdust if it was a 'clean' split. If the leg is sold wood, you will only need wood glue, no sawdust at all. Good luck!

  • @JohnFixes
    @JohnFixes2 ай бұрын

    Good video, but for those cracks along the edge, I'd actually drill a hole and fill with glue and Sawdust (or cotton) instead of applying glue with a pin or nail to the surface of the crack as shown. It didn't look like the glue and Sawdust penetrated enough with the pin.

  • @clemmcguinness1087
    @clemmcguinness10873 жыл бұрын

    First class

  • @wandafelder9951
    @wandafelder99513 жыл бұрын

    I subscribed✌️

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    Thank you!!

  • @UtahJobSeeker51
    @UtahJobSeeker512 жыл бұрын

    Lack of sawdust, I'm going to use plastic wood. I'll give the sawdust method a try in one spot, and plastic wood in another, then decide which looks better, and is more cost efficient.

  • @neurologicalworms

    @neurologicalworms

    2 жыл бұрын

    Let us know your results!!

  • @willow9719
    @willow97193 жыл бұрын

    Wow the consistency is so similar

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    It is, I used saw dust from a circular saw that had particle size close to the original board.

  • @scotttransue2436
    @scotttransue24362 жыл бұрын

    Any recommendations for alternatives to sawdust? Or suggestions on where to find it! Thanks

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    I haven't tried anything else, I used saw dust because that is essentially what particle board is made of. If you live near a Home Depot, they have a saw to cut wood for customers (at least in Canada they do) so you'd be able to get some there. Also some high schools have a wood shop class so they'd have some.

  • @livingdeadgirl5796
    @livingdeadgirl57962 жыл бұрын

    Excellent video! Now does the sawdust have to be particle board as well?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    No it can be any wood sawdust, particle board is made of large wood fibers similar to what you'd get from a rough cut saw. The particle size can vary, as long as it's wood. I'd stay away from the wood dust you get from a sander though as it's too fine and doesn't have any structure.

  • @briank8482
    @briank84823 жыл бұрын

    Bondo won't chip or flake off like you just did after it dried.

  • @FerisThia
    @FerisThia8 ай бұрын

    This is great, thank you. One question, if painter's tape is not available immediately, what are the best alternatives?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    8 ай бұрын

    Any tape with a smooth back that can be peeled off without damaging the panel will work. Clear packing tape would work too as long as it's not crazy sticky.

  • @FerisThia

    @FerisThia

    8 ай бұрын

    @@THEWORKSSHOP Thank you! This video is really helpful for me to make restoration to my particle board furniture. Saving a lot of money! :)

  • @ntxhixyooj3556
    @ntxhixyooj35563 жыл бұрын

    Great idea. What kind of glue do you use?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    I just used wood glue you can get at any hardware store. You could likely use white craft glue as well but it might not have the same strength as wood glue.

  • @ilyasmohammed4970
    @ilyasmohammed49702 жыл бұрын

    What glue did you use ? Thank you for the video.

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    Just regular carpenters glue (wood glue) but even white craft glue would work as it's made for paper which is made of wood, craft glue might not be quite as strong as carpenters glue, but particle board isn't that strong to begin with.

  • @livingdeadgirl5796
    @livingdeadgirl57962 жыл бұрын

    Also, how do you fix a clean break? Or not so clean break? I guess the same formula would work as well??? I am new to DIY. Sorry if my questions are lame!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    No question is lame except the one that wasn't asked. If it's something carrying load like a shelf that has snapped in half, I'd recommend drilling holes into both halves and using wood dowels with clue. That way the dowels transfer load into the remaining panel. If it's just a piece of particle board that has snapped off (like a corner of something) then this sawdust and glue method will work great.

  • @MD-zp5dx
    @MD-zp5dx2 жыл бұрын

    Nice video. What type of glue and what type of saw dust?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    Any white craft glue would work but wood glue will be best, it s available at any hardware store. I used sawdust from a circular chop saw, a table saw would also work. Dust out of a sander can work but the fibers are much smaller so it won't have the same texture.

  • @thinkfocus
    @thinkfocus2 ай бұрын

    Small silicon kitchen spatula could help here

  • @londondoha
    @londondoha2 жыл бұрын

    Any tips on how to replace the veneer on a particle wood cabinet door and cabinet frame. The door hinges came right off and the board cracked

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    That's a tricky one, if the piece of veneer can be removed and saved you might be able to use the sawdust & glue mixture to re-attach it, and then drill new screw holes for the hinge. Otherwise you'd have to cut out the broken edge of the veneer on the door/cabinet and try to apply a patch of matching veneer if you can find one the same.

  • @pateramat
    @pateramat2 жыл бұрын

    Why are you using the metal in one scene, as opposed to the block sander in the other? Also, I clicked subscribe when Chunk flashed on the screen. It's all about subtlety.

  • @Medaya14
    @Medaya143 жыл бұрын

    What about a rounded edge of a countertop? We are moving and it seems as there may have been laminate that chipped away along with particle board underneath. Its not squared away but a rounded edge. I want to get a peel and stick to cover the damage but i know those spots would show through and im really not sure how to go about it

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    That sounds like a bit of a challenge getting it to match aesthetically. The sawdust and wood can fix the chip but to match a laminate will be tricky.

  • @adingcondesa2243
    @adingcondesa22433 жыл бұрын

    What tools you used those 2 holding adjustable?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    I added links to the video description for clamps like the ones I use :)

  • @MrWoofie62
    @MrWoofie622 жыл бұрын

    If you don't have any wood sawdust you can substitute it with Ramen Noodles crunched up into a powder and mixed with PVA wood glue!

  • @THEWORKSSHOP

    @THEWORKSSHOP

    2 жыл бұрын

    It's true, I've seen it on KZread.

  • @megaraitei
    @megaraitei3 жыл бұрын

    I had to break a lock on a drawer, the screw ripped a huge hole in the particle board . Wil this method work to seal the hole and re-screw a new lock in place ?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    3 жыл бұрын

    It’s worth a try, it should work. When making your repair, make sure you have removed any lose pieces, and make sure you apply some wood glue to the area before you apply your sawdust mixture to ensure there is enough moisture to penetrate the original part. When you redrill your screw holes, use a bit that’s the same diameter as the shank of the screw so only the threads need to cut into the particle board. With real wood you can drill small pilot holes for screws but if you drill a small hole in particle board the fatter screw often splits the board. Good luck!

  • @alexbuckett8245
    @alexbuckett8245 Жыл бұрын

    I have a air hockey table that has a leg broken at the top that is made by this material of wood what type of glue and sawdust do you suggest?

  • @THEWORKSSHOP

    @THEWORKSSHOP

    Жыл бұрын

    Sawdust from a table saw or chop saw (the carbide tipped blade type) works great! Fine enough to fill gaps, but doesn't turn to mush like the really fine stuff from a sander can.

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