Caterpillar 3516 initial start up (complete rebuild)
Initial start up of Caterpillar 3516 diesel generator set engine having serial number index 25Z. This engine has been rebuild deeply by replacement of all critical and recommended parts involved in major overhauling as per Caterpillar parts re-usable guidelines and assembling instructions.
Пікірлер: 198
Congrats on 1M views on this video
@zeeshan_engineering_services
2 жыл бұрын
Jazaka'Allah khair
@mohammedsiddiqui2763
2 жыл бұрын
@@zeeshan_engineering_services waiyyakum Zeeshan Mammo…Ibrahim Siddiqui here ❤️
wonderful to hear, see it come to Life again, sound healthy - a thrill immense 👊
So impressive! I've started these in ferry ⛴️ boats and they certainly sound so impressive!
studio is useful for adding knowledge and adding insight into knowledge, thank you for the toritoial
Congratulations ! Such a beast !
@zeeshan_engineering_services
3 жыл бұрын
Hmm... Thanks for fabulous comment..😎🇱🇷😉🇵🇰
Nothing crawls like a Caterpillar.
Fantastic rebuild you fellas Great video 📹 Thanks for sharing Australia 🌏 beautiful
@zeeshan_engineering_services
3 жыл бұрын
Welcome 😊 bless you 😇
Muito lindo esse motor👏👏👏👏🇧🇷🇧🇷🇧🇷🇧🇷😎
Very good job I'd say apart from the exhaust. Please do connect the exhaust to any workshop outlet
steady success always prioritizes safety👍👍👍
@zeeshan_engineering_services
3 жыл бұрын
Thanks for your kind update... 😎🇵🇰😉🇺🇸
I've installed about dozen 3516s as emergency power generators and a few as prime power. About half were 480 volts, the other half were 4160. The largest one had 4 turbos and was rated at 3200 HP@1800 RPM, most were from 2000 - 2500 HP. They seem to be a pretty good engine but the top ends need overhauled often. If I remember, the compression ratio is about 13.5:1 so if the block is below about 40F, you'll need starting fluid. If it's a backup generator, the block is kept warm and they start right up, just as this one.
@zeeshan_engineering_services
4 жыл бұрын
Glad to read your kind and informative update. Here in Pakistan mostly diesel generator sets are on 400 volts 50 Hertz or 1500 RPM same as that particular prime rated 3516 engine was rebuilt. Yes I have also hands on experience on quad turbocharger 3500 series HD diesel engines. It's good and more effective. Beside that I have worked on 3100 to 3400 series, C 15 to C18 engines, 3456 Acert engine and some classic engines too along beloved father (late) likewise D342, D343, D346, D348 and D349 having in line long style fuel injection pump group in middle deep inside block and click type valve clearance method along Dual overhead camshaft DOHC 😉😎🇱🇷🇵🇰
@electric7487
2 жыл бұрын
13.5 compression? That's awfully low for a Diesel. The E models are at 16.5:1.
@rrknl5187
2 жыл бұрын
@@electric7487 Caterpillar seems to like ultra low compression, just enough to get it started provided the block is warm. They make up for it with high turbo boost. I've seen nearly 100" on some engines......enough to burn the paint off the tubes from the turbo to the after cooler.........
@rrknl5187
2 жыл бұрын
100" of mercury.....around 50 PSI.
Salute to you for beautiful video.
@zeeshan_engineering_services
2 жыл бұрын
Bless you!
wow...mesin cat 16 silinder..👍👍👍
Great video great motor!
@nestosmadridbago4670
3 жыл бұрын
hahahaha..... that was wrong.... you know what i mean if you are a caterpillar mechanic
@Funnymoney209
17 күн бұрын
@@nestosmadridbago4670how much they pay, not greedy, just curious
THIS ENGINE IS TUFF!
I would like to know How much torque (pounds) should be applied in turbochargers?
Great engine
sounds smooth !
That's a beautiful machine #rightthere
The Beast
Sounds healthy.
I love you good work and mashally will work out for you brother but work are very hard look like much fast and difficult work but keep watch all way🥰🥰🥰🥰🥰🥰
@zeeshan_engineering_services
3 жыл бұрын
Thanks 👍
Nice job.... Sir
still has better fuel mileage than my car
Damn that was awesome
How much oil pressure readings
Amazing
Kindly upload or give Link to complete overhaul video of cat 3516
Masha Allah !! Good job 👏
@zeeshan_engineering_services
2 жыл бұрын
Thanks for your kind comments. 😊
Ithinu enna milage kittum?
Qual a potência??
great technician...👍
@zeeshan_engineering_services
3 жыл бұрын
Yes, thanks
Fantastic......... 👍👍👍👍👍👍👍👍👍👍
@zeeshan_engineering_services
3 жыл бұрын
Thank you so much 😀
Nice job
@zeeshan_engineering_services
3 жыл бұрын
Thank you! Cheers!
Aye damn those turbos
@zeeshan_engineering_services
3 жыл бұрын
Hmm Dear, it's ABB RR153 twin turbocharger which spins as high as 50,000 RPM likewise whistle of jet engine of Boeing 777 and becomes hot as 600C to 650C temperature to produce finally 1600+ horsepower 😉🇲🇷😎🇱🇷
Nice bro
Soo line railroad replaced the previous EMD 567D3 motor with this cat when they rebuilt their GP30 locomotives
@zeeshan_engineering_services
2 жыл бұрын
Dear, absolutely right. Caterpillar 3500 diesel V12 and V16 engines and C175 series too running locomotive around the world ☺️🇵🇰😉🇺🇲
CAT engine power full 💪💪
@zeeshan_engineering_services
Жыл бұрын
Yes buddy it's almost 💯 BHP per cylinder and 1500 plus per V16 engine ☺️🇺🇲🇵🇰😉
good job
@zeeshan_engineering_services
3 жыл бұрын
Thanks 😊
Aslamalekum Bhai ji ye 12cilender Kaha pur banya banaya
Hello. Do you have any units for sael? I need Cummins kta50g3, qsv91. Caterpillar 3516..
@zeeshan_engineering_services
Жыл бұрын
Hi. Well I have 3512 diesel generator set 1275 KVA in Lahore Pakistan
Good engine did you pre lube before start up? I've built about 30 of these and always pre lube before initial start up after overhaul
@zeeshan_engineering_services
3 жыл бұрын
Yes, I always do it before engine cranking and even during engine testing and adjusting too 😉
Nice
Awesome Cool Video
@zeeshan_engineering_services
3 жыл бұрын
Thanks. Bless you 😎🇱🇷🇵🇰
@zeeshan_engineering_services
3 жыл бұрын
Would like to share my another achievement at own rebuilt shop Caterpillar 3512 having 1275 KVA rating as below; kzread.info/dash/bejne/iKZt0JesZJXgYqQ.html
Good job .. 👍👍👍🔥🔥🔥☕☕☕☕
@zeeshan_engineering_services
3 жыл бұрын
Thank you! Cheers!
Please what's the KVA of this generator?
@zeeshan_engineering_services
Жыл бұрын
Dear, it's 1500 KVA, 1200 KW, 400 Volts, 50 Hertz and 0.8 power factor. Total ampere capacity is 2165 on 💯% load. About 210 liters ⛽ consumption diesel on 80% load. 13,000 kg weight of generator set and 416 liters lube oil 🛢️ capacity.
Mashaallah zeeshan bhai
CAT 3516 Twin Turbo
I have CAT 3512B now in my ship. Triple engine with triple screw ship
@surfman8388
3 жыл бұрын
How many meters ?
How do you start without radiator and coolant system ?
@zeeshan_engineering_services
Жыл бұрын
Hmmm technically possible and safe. On lower end we placed a solid metallic plate along gasket on water pump impeller housing same as shape of water line connection towards regulator housing. Then refill coolant as high as upper lever of jacket water temperature regulator housing until you can touch coolant level by insertion of finger 🤞 inside regulator housing. Always make sure you have installed temperature regulator in housing along vent valve and adequate seal 👄. By that way definitely you may control coolant level inside engine at adequate level and 248-5513 CAT regulators would not have to release coolant flow from cylinder block until jacket water temperature reached @ 82C at least in favorable time. In that favorable time we can analyze engine sound, emission and other critical parameters. We usually use infrared thermometer temperature gun in that scenario rather than rely on temperature switch 😉🇵🇰🇺🇲😊🔧🛠️💰
Wawww se jeant 👍👍👍👍👍💪💪💪💪💪💪
Isto é um motor de gerador elétrico, caminhão de mineradora, guindastes, escavadeiras ou locomotiva?
@zeeshan_engineering_services
2 жыл бұрын
It's an electric power generator driven engine
Why does it have the rocker covers off?
@zeeshan_engineering_services
3 жыл бұрын
Hmmm to verify valve train and lube oil pressure of individual cylinder head 😎🇵🇰🇱🇷😉
Can i help me
No oil priming?
@zeeshan_engineering_services
Жыл бұрын
Off course, it was made directly to the engine oil gallery point. The manual operated hand pump was used before engine cranking.
This is going to power their whole indian village
@zeeshan_engineering_services
4 жыл бұрын
Yes dear, whole 1350KW mechanical power 😎 🚩 and 1200 KWe but for numerous cities of Pakistan 🏭
@manishholla
3 жыл бұрын
it's not in india dude.
Why did it have to be rebuilt was it leaking oil? Injectors shot?
@zeeshan_engineering_services
3 жыл бұрын
Dear, it had run 17,000 plus running hours since new in 1992. Lube oil consumption, both seals and wear sleeves of crankshaft were leaking poorly due to blow by. Weak ABB turbocharger and seepage in cylinder head gaskets were over all conclusion to rebuilt it and gave her a new virgin life 😉🇵🇰😎🇱🇷
@rudycarlson511
3 жыл бұрын
@@zeeshan_engineering_services With proper maintenance and care it will last a long long time there’s nothing like a diesel engine when it first starts at a heavy overhaul
@zeeshan_engineering_services
3 жыл бұрын
@@rudycarlson511 Well as per Caterpillar service manual recommendations besides annual fuel consumption parallel to load factor and running hours. Complete or major overhauling is definitely due on 18,000 service meter units. Because we must have to retain reliability of engine major components to make job done at right, on competitive budget and minimize down time 🎓🚩
Without intake air filter?
@zeeshan_engineering_services
3 жыл бұрын
Why not. You may verify engine initial start up behavior without air filter assembly even could make load trial too for a while 😉🇵🇰😎🇱🇷
Sir workshop me job milega kya
what's the fuel consumption rate of the engine
@zeeshan_engineering_services
Жыл бұрын
Almost 200 liters per hour diesel ⛽ on 75% 900 KWe or 1500 amperes
Ahhhhhh, deisel for breakfast....😁👍
Great! How much cost a rebuild like that ??
@zeeshan_engineering_services
2 жыл бұрын
Hmmm US$ 25K - 30K for CAT 3516 under normal OEM In-frame overhaul kit.
sir can i ask what the firing order on that engine? thank you
@zeeshan_engineering_services
3 жыл бұрын
Hmm why not. Well it's a V16 twin Turbocharger, dual cam, MUI mechanical unit injector engine. The firing order of that engine as per standard counter clockwise rotation is as following; 1-6-8-9-13-16-2-3-10-11-14-4-5-7-12-15 😎 🇱🇷 😉 🇵🇰
masa besi itu hitam???
Something’s completely wrong here: this engine has to run smoothly, but it runs now as a wrong timed V6, and the engineers should have been aware about that.... Something simply should not be outsourced. Sorry guys.
Salam kenal dulur semuanya🙏
@zeeshan_engineering_services
3 жыл бұрын
🙋
Resume de du koi mujhe v rakh lo... mechanical enggineer kiya hun or engine ka kam v jnta hu
How much is the valve clear....
Riview heavy equipment, haul truck 793c
@zeeshan_engineering_services
3 жыл бұрын
Hmmm Caterpillar 789 haul truck also has same engine along quad Garrett turbocharger 😎🇵🇰😉🇱🇷
Sir valve adjustment & valve timing gauge how
@zeeshan_engineering_services
3 жыл бұрын
Hmmm. Testing adjusting of valve clearance and fuel timing injector travel always made by Caterpillar recommended tool 0.020 inch valve inlet and 0.040 inch valve exhaust. Both float bridge (adjustment free) 😉 🇵🇰😎🇱🇷. Well fuel timing for Caterpillar 3516 MUI is 86.90 mm 🎓🚩
@ArifKhan-xw8uj
3 жыл бұрын
Thanks u sai
@sohaibshahid7694
3 жыл бұрын
@@zeeshan_engineering_services means it is the mechanical governer controlled model
@zeeshan_engineering_services
3 жыл бұрын
@@sohaibshahid7694 hmm nope. Indeed it is an industrial generator set engine Caterpillar 3516 for a female 1200 KW / 1500 KVA. The engine is modified on Woodward 2301A electronic governor powered by 24 VDC. We only have had to make an engine initial start up without any electronic governor and that's why we had to control fuel manually by hand 😎🇵🇰🇱🇷😉
If it is an electronic injector, cut off the cylinder injector with the et. and do the compression test,
@zeeshan_engineering_services
3 жыл бұрын
hmm. No it`s not EUI as Caterpillar 3500B and C series diesel engines are designed on EUI electronic unit injector system. My engine has MUI mechanical unit injector. Well for EUI engine start up, you may watch my another video of 3512B engine. And we made cut out test of all electronic injectors by ET electronic technician respectively.
Assalam walekum जिशान भाई मुझे आपसे बात करनी है
Maen enggine, wowwwww nice..
Sounds like a Deere cranking over
@ReadingAreaRailfan
2 жыл бұрын
SOU6900 helloo fellow railfan friend
Cold start and you give a lot of gas you have to wait when the motor is warm
Ese motor de q maquinaria es
@zeeshan_engineering_services
Жыл бұрын
Hmm this is an electric power generator set engine.
Kem blh dak buad tpi paraad .
What are the specs on that motor?
@zeeshan_engineering_services
3 жыл бұрын
Hmmm 170 mm bore, 190 mm stroke, 13:1 compression ratio, V16 twin turbocharger direct injection aftercooler engine having displacement of 69L and 1500 HP plus mechanical power 😎😉🇱🇷🇵🇰
Is this diesel engine???
@zeeshan_engineering_services
3 жыл бұрын
Why not.... it's diesel ⛽💯🇵🇰☺️🇺🇲😉
Missing problem
Maa shaa Allah Shafqat Kamoka Shb
@zeeshan_engineering_services
3 жыл бұрын
kzread.info/dash/bejne/d3doytuIeNDAZdY.html
That inhalation.
Salam mekanik Caterpillar
@zeeshan_engineering_services
3 жыл бұрын
Waalikum salam
Сколько расход на час?
@bogdand.y2659
3 жыл бұрын
100 лит/час , наверное!!!
ESSE É BRUTO !
Eso es un motor y lo demás cuentos
Looks like locomotive engine , 👌
@zeeshan_engineering_services
3 жыл бұрын
Hmm why not. As it's also applicable and modified in locomotive too.
@jackblack9208
3 жыл бұрын
We use these in our tugboats.
@zeeshan_engineering_services
3 жыл бұрын
@@jackblack9208 hmm indeed Caterpillar 3500 diesel engines are most popular around the globe and widely used in Petroleum, Power Generation, Marine, Industrial, Construction Hual dump trucks and locomotive too besides C175-16 & -20 respectively 🇵🇰😉🇱🇷😎
C15,c16ka no mein Kam Ker Letta hoo
Das sind schon Maschinen in einer anderen Größenordnung wie beim PKW
@Brandy911
3 жыл бұрын
"als"
@klarei4326
3 жыл бұрын
@@Brandy911 Deutschlehrer?
@Brandy911
3 жыл бұрын
@@mia30vh Solche putzigen Motörchen (2x) bewegen an meinem Auto jeweils das Glas der beiden Außenspiegel ;-)
@Brandy911
3 жыл бұрын
@@klarei4326 Legastheniker ?
@klarei4326
3 жыл бұрын
@@mia30vh Bitte Text richtig lesen
Head torque
@zeeshan_engineering_services
3 жыл бұрын
As high as 400 Ib.ft respectively 😉🇵🇰😎🇱🇷
@ArifKhan-xw8uj
3 жыл бұрын
Sir Please give me the valve and injector timing list...
coolant system
@zeeshan_engineering_services
3 жыл бұрын
Hmmm engine jacket water circuit is completely filled by soft water up to upper regulator housing before start up as seen in video satisfactorily. We did have to monitor temperature by infrared Lazer gun 🇵🇰😉😎🇱🇷
The major issue with caterpillar engine is very noisy ...
Cat diesel power.
I have 3516 for sale
No hay nadien que no pueda hacer algo por el otro, tome la desicion de crear un canal en KZread con 2 proposito 1 Compartir mi experiencia 2 Apoyar a los mas pobres de chiapas Mexico, llavo 4802 reproduccione buen inicio, 45 suscriptores me hacen falta 955 Buscame como Carlos Herrera Maquinaria Pesada
Hp power of 3508
@zeeshan_engineering_services
3 жыл бұрын
Well mechanical unit injector MUI Caterpillar 3500 series all engines almost have ability to produce 💯 🐎 horse power per cylinder. Caterpillar 3508 is almost 815 HP, 170 mm cylinder bore and 190 mm stroke. Some late models having quad turbocharger engine arrangement have more power, better fuel effeciency and iron piston besides B series EUI model 😉🇵🇰😎🇱🇷
@dadylonglegs6071
3 жыл бұрын
But somebody said hp og 3508 was 1100 something like that what 1000hp up model of caterpillar
@zeeshan_engineering_services
3 жыл бұрын
@@dadylonglegs6071 you may get that parameter of power by Caterpillar 3508B EUI Electronic fuel unit injector. Search on Google and get all up to date information 😉🇵🇰😎🇱🇷
I have cuaeshn
@zeeshan_engineering_services
3 жыл бұрын
You may ask any question...
Sound is not good and smoke
The old man in the blue shirt needs to get out of the way
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