Carbon fiber part on a 3D printed mold. Basics of composites #3: Carbon fiber Iron Man mask tutorial

Ғылым және технология

ALEX LAB BLUEPRINTS
kzread.infojoin
PDF guides, blueprints, and 3D models are available for KZread members on the Community tab.
ABOUT VIDEO
Step by step tutorial about how to make carbon fiber part with complex geometry with help of 3D printer. I will show you how to model a mold in Blender, print it on a 3D printer, process the mold and laminate carbon fiber part, by example Iron Man Mask.
TIMECODES
00:30 About project
1:20 Mold 3D modeling
2:50 3D printing & mold processing
4:14 About materials
6:34 Preparing & Lamination
8:21 After processing
11:58 Sum up
FOLLOW ALEX LAB:
/ alex_burkan
WATCH MY COLLEAGUES VIDEOS
‪@easycompositestv‬ Best tutorials about composites ever.
‪@FranklyBuilt‬ Tutorials about 3D printing and cosplay suits. Thank you Frank!
‪@MadeWithLayers‬ 3D printing basics ​& everything for improving your printing skills.
‪@KYLEENGINEERS‬ everything about carbon fiber and fiberglass. Thank you Kyle!
‪@TechIngredients‬ composites, rockets, simple explainers of complex stuff. Thank you, professor!
Guys, thank you so much for all your videos and your help.
MUSIC (in clip order)
Rock this! by Mike Kirin artlist.io/song/7648/rock!-this!
A new start by the Bows artlist.io/song/8659/a-new-start
Canoe by Derek Gust artlist.io/song/9553/canoe
You know you want it by Orkas artlist.io/song/32262/you-kno...
With morning comes hope by This patch of sky artlist.io/song/955/with-morn...
Chunk by Quincas Moreira
Bar Crawl by TrackTribe
Double You by The Mini Vandals
Dirty water by Trent Thompson artlist.io/song/25829/dirty-w...
#alexlab #basicsofcomposites #3Dmodeling #3Dprinting #compositematerials

Пікірлер: 156

  • @Fluffyudders
    @Fluffyudders Жыл бұрын

    Alex, I noticed that you were asked in your last video about the progress of the Iron Man suit, and you commented that if it was not metal then perhaps it would not count and this caused problems with the weight. I would like to think that I speak for everyone when I say this is not the case! The function and practicality of the suit is far more important. It does not really matter how it is made or what it is made of, what matters is how effective the suit would be to maximise mobility, strength and protection while minimising thickness and weight. Looking forward to 10 years time with you flying around in your finished suit, badass and bulletproof!

  • @cosmologic2283
    @cosmologic2283 Жыл бұрын

    you deserve a lot more attention man, the stuff you make is amazing

  • @emeraldmage5265

    @emeraldmage5265

    Жыл бұрын

    agreed, its a shame

  • @Cjstueve7

    @Cjstueve7

    2 ай бұрын

    Not too much though the feds would be after this man

  • @justtekina6709
    @justtekina6709 Жыл бұрын

    You just brought back my desire to create my superhero armor. I actually been subscribed to you for a long time.

  • @warwhiskers
    @warwhiskers Жыл бұрын

    Bro i thought you got drafted no cap

  • @derpdude32

    @derpdude32

    Жыл бұрын

    If he did then Ukraine would have been well and truly fucked

  • @communismsuperhot9611

    @communismsuperhot9611

    Жыл бұрын

    Fr bro same i was scared

  • @theencryptedpartition4633

    @theencryptedpartition4633

    Жыл бұрын

    He’s an engineer, not a scientist

  • @marz.6102

    @marz.6102

    Жыл бұрын

    Same

  • @testy1151

    @testy1151

    Жыл бұрын

    @@theencryptedpartition4633 As well?

  • @redred9000
    @redred9000 Жыл бұрын

    Hello Alex! A little tip that you may find useful when it comes to polishing resin. If you use car headlight polishing paste with a microfiber cloth, you can 'buff' the resin to an amazingly high polish. I learned this while trying to create resin dice from the channel Rybonator on youtube, this may be a level of polish that is unnecessary for your goal, but I figured that it wouldn't hurt to share! Wish you the best from Texas

  • @ALEXLAB

    @ALEXLAB

    Жыл бұрын

    Thank you! I`ll do it in next video.

  • @bharatbhati8504

    @bharatbhati8504

    Жыл бұрын

    @@ALEXLAB hey Alex why don't you use titanium and carbon fiber composite together for your suit? And I just want to tell you that with jets like gravity industry your suit will be a real flying iron man suit. Wish you all the best for your iron man project and lots of love from India.

  • @jsal92
    @jsal92 Жыл бұрын

    Dude, your work and presentation is top notch! Even if I won't apply the skill immediately I can always come back here in the future :) Regarding the mold surface, would it work if you added filler in it before sanding it and avoid the layer lines? Or maybe using a filament made to be sanded?

  • @skyrider4789
    @skyrider4789 Жыл бұрын

    Very thorough and well presented information, if it were just audio. But add the visuals, and even more so. I'm guessing you got straight As and kicked ass with your reports. 🙂👍 Thank you from a fellow nerd in California.

  • @frankierzucekjr
    @frankierzucekjr Жыл бұрын

    Awesome work and thanks for the tips. was wondering where you went bro, I'm glad to see you're still doing this. I really like your channel. Be safe my friend.

  • @rognationop2618
    @rognationop2618 Жыл бұрын

    Who's waiting for Full Suit FOR YEARS 🔥🔥

  • @Felenari
    @Felenari Жыл бұрын

    Good watch thank you. Always wanted to make a carbon fiber/kevlar shield with an ablative coating for fighting dragons.

  • @majorredbeard
    @majorredbeard2 ай бұрын

    What a fantastically detailed video, thanks so much for going over all of the process, and *especially* the pitfalls / troubles you ran into. It's really helpful for people who want to start out with this kind of work.

  • @moseslmps6261
    @moseslmps6261 Жыл бұрын

    You explaining it like we gonna make it this ourselves, we never gonna recreate this as well as you bro! Love it tho!

  • @asterlofts1565
    @asterlofts1565 Жыл бұрын

    I was just remembering and looking for things related to exoskeleton suits and mechanical arms for disabled people or for robots... AND I GET A NEW VIDEO OF YOU!

  • @NoneMcNobody
    @NoneMcNobody Жыл бұрын

    Glad to see you are doing ok, dude. Love your videos, love your work.

  • @ALEXLAB

    @ALEXLAB

    Жыл бұрын

    Can you please write what last videos do you see on my channel? I noticed that most of my subscribers cant see all my content

  • @NoneMcNobody

    @NoneMcNobody

    Жыл бұрын

    @@ALEXLAB i see the latest one from 8 hours ago about diy strength testing materials,

  • @user-nu5qg4tm4g
    @user-nu5qg4tm4g Жыл бұрын

    Awesome content, Alex! Thanks a lot!

  • @toekie3352
    @toekie3352 Жыл бұрын

    Cling film as a release ' agent' tends to work very well with molds like this.

  • @stormycatmink
    @stormycatmink Жыл бұрын

    The little trick about using 2 cups for the epoxy mixing is gold. I've looked at uncountable videos on epoxy use and no one's mentioned that before, yet plenty have had issues with uncured/poorly mixed epoxy. Also, washing the part between swapping grits/polishes is something few talk about, but I had to learn the hard way.

  • @stonedsurvival4203
    @stonedsurvival4203 Жыл бұрын

    Love the channel ironman legs that help the user of the suit walk longer and with less energy

  • @rakshithsajjan6445
    @rakshithsajjan6445 Жыл бұрын

    amazing stuff Alex

  • @t25111988
    @t25111988 Жыл бұрын

    amazing vid! so glad you're still posting considering everything!!

  • @Nyubug
    @Nyubug Жыл бұрын

    Amazing video! So inspiring.

  • @WileHeCoyote
    @WileHeCoyote Жыл бұрын

    Can't wait for the next video!!! i wanna see where this journey takes you!

  • @borispetrov4851
    @borispetrov4851 Жыл бұрын

    Человек который занимается тем что действительно любит 🔥

  • @ArcTrooperRod-269
    @ArcTrooperRod-269 Жыл бұрын

    I MISSED YOUR VIDEOS SO MUCH

  • @muaadeeb9625
    @muaadeeb9625 Жыл бұрын

    Love your stuff!

  • @wolf4091
    @wolf4091 Жыл бұрын

    Brilliant stuff!

  • @orioncorwin1054
    @orioncorwin1054 Жыл бұрын

    I can’t wait to see him don a full working iron man suit one day.

  • @AleksaStefanRadunovic
    @AleksaStefanRadunovic Жыл бұрын

    Keep at it bro! You're doing amazing!

  • @IWETROBOTICS
    @IWETROBOTICS Жыл бұрын

    The carbon fiber face plate looks so much awesome

  • @cheeseboi2104
    @cheeseboi2104 Жыл бұрын

    I really like these videos man, keep it up

  • @txtrocket9064
    @txtrocket9064 Жыл бұрын

    good to see you are back

  • @ALEXLAB

    @ALEXLAB

    Жыл бұрын

    Can you please write what last videos do you see on my channel? I noticed that most of my subscribers cant see all my content

  • @LPinventos
    @LPinventos Жыл бұрын

    Seus vídeos são os mais tops que já vi , cara você e incrível , só precisa por umas 30 minutos de vídeo faz um esforço aí para nós brasileiros que acompanhamos seu canal

  • @turboflacko946
    @turboflacko946 Жыл бұрын

    vacuum bagging is very nice

  • @yuvrajtechindiagamez7748
    @yuvrajtechindiagamez7748 Жыл бұрын

    First from India

  • @jinmactravish3209
    @jinmactravish3209 Жыл бұрын

    Hey 👋 Alex You're doing great. Big fan 🇵🇬

  • @themakesmith4322
    @themakesmith4322 Жыл бұрын

    Way to go Alex!

  • @mistersir8268
    @mistersir8268 Жыл бұрын

    excellent content as always

  • @LeviathanVIII
    @LeviathanVIII Жыл бұрын

    That gretta burn had me lolling

  • @filfil9902
    @filfil9902 Жыл бұрын

    There are water soluable filaments on the market. They are usually used for support material during printing. You could use filament like this to make parts with complex geometry and dissolve the mold Later. You can pack complex geometry with small scraps and loose thread carbon fiber. It will look non perfect but will be functional

  • @rudigerf.1111
    @rudigerf.1111 Жыл бұрын

    Very cool

  • @darkavenger4786
    @darkavenger4786 Жыл бұрын

    Wow Just Wow

  • @kyper4110
    @kyper4110 Жыл бұрын

    You deserve way more views

  • @keepfishingneverstop
    @keepfishingneverstop Жыл бұрын

    Best channel on KZread G

  • @richardbrowne3641
    @richardbrowne3641 Жыл бұрын

    Long time no see, Alex! Great video.

  • @larsolav_larsolav9668
    @larsolav_larsolav9668 Жыл бұрын

    Your back!

  • @samarmanjhi4146
    @samarmanjhi4146 Жыл бұрын

    After so much long time love from india

  • @malachiomeletoe4320
    @malachiomeletoe4320 Жыл бұрын

    You deserve more views likes and comments

  • @NoSuchStrings
    @NoSuchStrings Жыл бұрын

    Ang galing mo lodz

  • @achiekronu7959
    @achiekronu7959 Жыл бұрын

    I thought you are dead bro😢 dont get me wrong anyone here🥺 its really good to see you back after so long. Waited you for so long ♥️ your every piece of videos are a golden knowledge ❤

  • @ALEXLAB

    @ALEXLAB

    Жыл бұрын

    Can you please write what last videos do you see on my channel? I noticed that most of my subscribers cant see all my content

  • @kigra5101
    @kigra5101 Жыл бұрын

    Good vid

  • @MinnesnowdanSniper
    @MinnesnowdanSniper Жыл бұрын

    Should be doing this with my clone trooper helmet fairly soon, given it must finish printing.

  • @ArcTrooperRod-269
    @ArcTrooperRod-269 Жыл бұрын

    ADI GRANOV WOULD BE PROUD

  • @kyper4110
    @kyper4110 Жыл бұрын

    Awesome

  • @jessebeaver4677
    @jessebeaver4677 Жыл бұрын

    Very cool!! I heard somewhere (no clue where) that if you make this kind of armour, it would be stronger if the weave where placed so the grain of the weave would go in different directions. Basically each layer would have an individual square, with an individual weave pattern. In your opinion does it matter, or are the benefits negligible?

  • @JK-56
    @JK-56 Жыл бұрын

    The fact you don't have millions of subscribers honestly surprises me.

  • @eugeneyuan806
    @eugeneyuan806 Жыл бұрын

    2 videos within a month!!!

  • @TheFacelessRage
    @TheFacelessRage Жыл бұрын

    You are a treasure

  • @youraveragebinchicken6807
    @youraveragebinchicken6807 Жыл бұрын

    finally. carbon fiber man.

  • @matiaschiclla3454
    @matiaschiclla3454 Жыл бұрын

    You are the best Alex Lab the only Tony Stark in Real life.

  • @SparkArmoury
    @SparkArmoury Жыл бұрын

    What about filling out a mould using "forged carbon fibre" ? I absolutely adore your work!!!

  • @therealquade
    @therealquade Жыл бұрын

    I have 2 questions, One is far more complex than the other. The complex one is first : Would it be possible to save manual work time & effort at the mold phase of production by having an interior and exterior mold in a lock & key style as a press? meaning having the concave portion that you put resin and fiber in like you do now, but with the addition of a convex print, so that each sheet of carbon fiber could be coated on each side, inserted, then the convex part is on top like a sandwich, and then pressed with a vice or weak hydraulic press? it would save the manual effort of going one layer at a time and filling in details, as the convex part could also include pores to allow gas to escape, which means the actual labor time is lower. This is also essentially how coins are minted, and vinyl records where produced. I would be interested to know if that works with carbon fiber and resin with more complex geometry than simply a sheet. The second question is much simpler, Why can molds not be re-used / would it be possible to make a multi-use mold either as a 3d print, or use a 3d print to create a non-3d printed multi-use mold?

  • @austindavies6371

    @austindavies6371

    Жыл бұрын

    I reuse the mold I use for my bikes front mudguard, but its fiberglass not 3d printed.

  • @therealquade

    @therealquade

    Жыл бұрын

    @@austindavies6371 yeah, most molds are reusable up to a certain number of times before they wear out. Im just curious about the effects on 3d printed molds. Do they crack, or just loose detail? At this level, since things get somewhat sanded, the loss of detail wouldnt be that big, but for moving parts would be serious. Does mold release damage the plastic? It just seemed very glossed over in the video.

  • @rxgueplanet
    @rxgueplanet Жыл бұрын

    Excuse me, sir, your genius knows no bounds 🧐🍻

  • @vickyvind
    @vickyvind Жыл бұрын

    Cool

  • @marz.6102
    @marz.6102 Жыл бұрын

    I was wondering once this series of composites is finished, what would be next? Back to a better power source?? Or it better to not spoiled the surprise.

  • @nicgurkweitz389
    @nicgurkweitz389 Жыл бұрын

    Consider using a bottle jack press mixed with a vacuum bag to make a higher compressed mold which will remove more defects while being able to use even more layers of fibers. This should help with making the parts stronger and more "bulletproof".

  • @malachiomeletoe4320
    @malachiomeletoe4320 Жыл бұрын

    You are so cool

  • @cookiemonster6222
    @cookiemonster6222 Жыл бұрын

    The 'Iron Man' name exists only because his suite was made of iron/ metal... You take that away and now he is 'Carbonfiber Man'😂😂.... Jokes aside i think its really cool and awesome what you do... Keep doing such amazing projects🔥❤👍🏼

  • @rudigerf.1111
    @rudigerf.1111 Жыл бұрын

    You should try to rotate each layer of carbon fiber so it is stronger like a "terciado" tertiate

  • @_edd.ie_.o.8101
    @_edd.ie_.o.8101 Жыл бұрын

    Notification isn't working stumbled on the video by accident even though the notification is on

  • @ALEXLAB

    @ALEXLAB

    Жыл бұрын

    Can you please write what last videos do you see on my channel? I noticed that most of my subscribers cant see all my content

  • @_edd.ie_.o.8101

    @_edd.ie_.o.8101

    Жыл бұрын

    @@ALEXLAB the last notification was for "Precise body 3D model in Blender. Basics of Composites #1: How to scan, model, print and sculpt." then after that nothing I saw your post on Instagram that's how I knew you had a new video

  • @seekertosecrets
    @seekertosecrets Жыл бұрын

    6:24 Have you ever thought about placing the resin in a pressure pot to "crush" the bubbles?

  • @ziocrielo6148
    @ziocrielo6148 Жыл бұрын

    Is there anything stopping you from using a heat gun to smooth 3d prints?

  • @Projekt_Nightmare
    @Projekt_Nightmare Жыл бұрын

    bro it been so long that i last seen you upload

  • @ALEXLAB

    @ALEXLAB

    Жыл бұрын

    Can you please write what last videos do you see on my channel? I noticed that most of my subscribers cant see all my content

  • @Projekt_Nightmare

    @Projekt_Nightmare

    Жыл бұрын

    @@ALEXLAB the last one i seen was the 3d model to metal helmet and then youtube just never told me you uploaded again until i looked you up

  • @wtxcd4hhg
    @wtxcd4hhg Жыл бұрын

    Алекс желаю млн патписчиков

  • @yorkshire4159
    @yorkshire4159Ай бұрын

    Loved the video. It inspired me to start 3d printing with the eventual plan of making helmets and such out of carbon fiber like this! Ok, Alex, brass tax; I've looked everywhere but I can't find a tutorial to invert the 3d design the way you did, how did you do it?

  • @QuakeDragon
    @QuakeDragon Жыл бұрын

    @ALEXLAB Alex, check out this video about compression moulds with carbon fiber. "Make Forged Carbon Fibre Parts Using Compression Moulding". The printed moulds were two or three parts. After layering down the CF (he was using chopped carbon tow) he compressed the mould in a vice and let it cure. The parts seemed to have pretty high detail, and I suspect this method would help ensure the fine detail of parts shows up in the finished product.

  • @TheHatMan69
    @TheHatMan69 Жыл бұрын

    Gotta love that beard!

  • @vovochen
    @vovochen Жыл бұрын

    Very cool.

  • @sergiozabala6081
    @sergiozabala6081 Жыл бұрын

    Can you make an tutorial for 3d mold parts ?

  • @MrZack12348
    @MrZack12348 Жыл бұрын

    Would there be a benefit to laying the carbon fiber down in different directions as to get the most strength?

  • @AryoDimas
    @AryoDimas Жыл бұрын

    Keren

  • @kermitdaphrogge525
    @kermitdaphrogge525 Жыл бұрын

    After so long

  • @RHironMan19
    @RHironMan19 Жыл бұрын

    Could I use the same process to reinforce the 3D printed parts from the inside (IML)? So I could keep the 3D details on the OML. Would the resin adhere to PLA?

  • @paulotoole4950

    @paulotoole4950

    Жыл бұрын

    I was wondering that? You could also print them with one of the carbon fibres threads.

  • @TheArtist8077
    @TheArtist80776 ай бұрын

    Hi could you tell me the length of your helmets and are if they to the correct scale please.

  • @user-sssmm23
    @user-sssmm23 Жыл бұрын

    나는 한국사람이다 너의 계획을 응원한다 나는 아이언맨을 너가 실제로 만드는 날까지 볼것이다

  • @jvon3885
    @jvon3885 Жыл бұрын

    Hey bro I have some concepts I want to share with you, unfortunately I'll never get to build what I've designed and you are the only person who I believe would appreciate them. So do you receive emails?

  • @seeee5637

    @seeee5637

    Жыл бұрын

    Do you know how to make Arduino

  • @iam_lijee
    @iam_lijee Жыл бұрын

    Why you didn't tried to make a repulsor using charged particles and magnetic field ?

  • @joesmith9330
    @joesmith9330 Жыл бұрын

    IS IT POSSIBLE TO DO A 3D PRINT AROUND 7 INCHES WIDE AND REINFORCE THE INSIDE WITH CARBON CLOTH!!! ?? I GUESS THAT ANSWERS THAT QUESTION!! GREAT IDEA THANKS !!!

  • @seeee5637
    @seeee5637 Жыл бұрын

    Can you make hv transformer for power supply . From India

  • @jvon3885

    @jvon3885

    Жыл бұрын

    It's easy. I have 5 PS and a power conditioner ready to be converted.

  • @ryanlebeck259
    @ryanlebeck259 Жыл бұрын

    I would print the part that I wanted and then use it as a press mold into a wet sand bed (like they use when metal casting) so that the fiber forms to the printed part with less variation due to the mass of the wet sand acting like the other side of the mold. I would also print and cast the areas that have complex geometry as separate parts and then seam them into the other elements of the total part by using the same technique you do, but alternating the layers of the composite so that the resin merges them together into a completed piece.

  • @ryanlebeck259

    @ryanlebeck259

    Жыл бұрын

    Describing the above method better: design your parts with some deliberate overhang (say 5mm on each side and do NOT treat them with the resin) so that when you seam them together the 5mm overhang becomes 5mm of joining fiber and can account for joints and sharp bends.

  • @Yellowflash1442
    @Yellowflash1442 Жыл бұрын

    Hi Bro 😘😘

  • @jvon3885
    @jvon3885 Жыл бұрын

    If anyone out there needs a 3D modeler I'm available. Will work for trade in circuit design and components. I also have a resin 3D printer if anyone needs prints. At the moment it's just a hobby but I want to open a full blown shop to custom print parts.

  • @jlo1195
    @jlo1195 Жыл бұрын

    is it bulletproof?

  • @mohammedirfan894
    @mohammedirfan894 Жыл бұрын

    Bro what course u learn

  • @melakugirma7803
    @melakugirma7803 Жыл бұрын

    The Real Tony Stark !

  • @septers-storm
    @septers-storm Жыл бұрын

    am i the only one who assumes his workshop is in an underground bunker?

  • @N7IFA
    @N7IFA Жыл бұрын

    Long time

  • @user-jy9rt7uz8r
    @user-jy9rt7uz8r Жыл бұрын

    hello

  • @leopeter9051
    @leopeter9051 Жыл бұрын

    If you have single use molds anyways, you can just break your mold and free your part that way.

  • @dayabhaigaming3928
    @dayabhaigaming3928 Жыл бұрын

    Jai rebal star prabhas

  • @user-tf5lt1im8e
    @user-tf5lt1im8e Жыл бұрын

    🙃🙃🙃

Келесі