Buying and Repairing an "Inoperable" Genie Z60/34 Articulated Boom Lift
I bought this lift sight unseen at an online auction. It was listed as "Inoperable." Now that I fixed it, it's quickly becoming my favorite piece of equipment.
00:00 Getting the lift delivered
02:11 Installing a new battery
08:55 Talking about the lift
13:10 Test driving the lift
16:32 Hanging string lights
24:00 Investigating the two-speed issue
26:57 Talking about a broken toggle switch
27:36 Installing a new belt
34:42 Replacing the limit switch
44:52 Replacing the toggle switch
47:55 Testing the new switches
49:58 Raising lift to the maximum height
52:29 Testing the tilt sensor
53:59 Reinstalling the control panel
54:25 Changing the oil
01:01:31 Changing the fuel filter
01:05:07 Cleaning the air filter
01:06:04 Changing the high-pressure hydraulic filter
01:09:55 Changing the low-pressure hydraulic filter
01:11:31 Adding hydraulic oil
01:13:58 Removing decals
01:16:08 Greasing the turntable gears
01:18:09 Replacing the inline fuel filter
01:22:41 Fixing the control panel door
01:24:25 Gratuitous drone footage
Пікірлер: 101
Good job Matt I have been repairing these booms and other makes for 38 years now and the one piece of advice I would like to pass on to you is … get yourself a safety harness. People have been killed using boom lifts. Especially when driving them and the wheels run over a hump or drop into a hole, it will catapult you out of the basket. Plenty of videos on here showing what can happen
@TurkeyLakePublicWorks
Жыл бұрын
Yes, I will be getting a safety harness asap.
I've had to tighten battery clamps the same way, didn't think anyone still did it . Great videos .
Another epic episode for vintage machine. I'm very confident that you are going to put this machine on the road again. Greetings from Puerto Rico.
Put your machine on a known level surface and check the bubble, if the bubble is not in the center ring and your sure your surface is level adjust the four nuts on top of the springs until the bubble is in the middle, now your sensor is adjusted properly.
Your lovely dutiful Shepherd was really jealous of the attention the new machine was getting. Good buy most certainly. Best from the UK
That is cool Matt! Great Job. I spent hundreds of hours in a lift exactly like that one when I was a painter. I wrapped the beepers in duct tape so they didn't kill my eardrums. I could still hear them but it didn't feel like someone was inserting a needle into my brain.
@TurkeyLakePublicWorks
Жыл бұрын
It's definitely annoying! The only reason I haven't removed it is because it only beeps when the wheels are moving.
Another new subscriber from England Matt, it's very interesting to see how those machines work.
just a little tip. clean air filters from the inside, when cleaning from the outside, it cleans... but can also inbed dirt into the filter. from the inside it just push away the dirt s they came.
nice piece of equipment! The deutz air cooled engines are very nice and reliable/easy to work with.
That was a How not to install a new battery, good job😢
@TurkeyLakePublicWorks
Жыл бұрын
I never said it was a how to video
I highly recommend replacement of engine timing belt prior to 5000 hours. They are prone to breakage. At minimum would inspect for cracks yearly thereafter. Great machines!
Great video, New Subscriber from England.
Always blow your air filter from the inside out...blowing from the outside in pushes the dirt further into the filter.
That oil plug with the crush washer has a torque spec. Smell your oil to smell if it has diesel in it, if you smell diesel you may have other issues, should not have diesel in your oil.
Kewl Vidio.....I'm not as familiar with Geni as I am with JLG products; however, I have a lot of time with Deutz....especially the blf series 1011/2011. One person below suggested timing belt replacement. Very wise to keep up with that task. Motor non-integral. You can get a pin set off Flee Bay cheap or make it yourself with a small lathe. The belt changes easily. The motor is highly rebuildable unless you damage the crank. Crank has a lot of work in it. These OIL-cooled motors are tough! They strap these to generators and throw them down mine shafts. Oil cooler on top of motor expensive. I think the last one I got was almost 1200. The belt looked too wide. Might squeal early on ya. Be careful and thanks for the video. If you need help let me know. (Not a solicitation/Retired) Jeff S.
@TurkeyLakePublicWorks
6 ай бұрын
Thanks Jeff
I bought my Z34-22 back in 2016, so nice to have that for many applications, a bit difficult to move it because of the weight. But I'm happy with the machine.
@TurkeyLakePublicWorks
Жыл бұрын
Everyone should have one
The gage tells you the temp of the hyd oil. Fill the tank half way up the gage.
Write the install dates on your new filters
When you were fussing with that battery at the beginning....been there many times. I've found that if you bite the bullet, slow down and spend some time, it pays off. 1st, spray the terminal connector bolts with penetrating oil before starting. Then when off, clean them up with a wire wheel and grease the threads. 2nd, when they won't tighten down on the new battery, pull the bolts, spread the "arms" of the terminal and use a file to cut metal away from the facing surfaces. Then when you tighten them, they'll bite solidly without having to try shims. The wire "shims" won't last long and they provide a place for corrosion to start.
enjoy your genie boom lift, a whole different world to learn so far you're doing just fine genie does have manuals on their site if you need help, they are free ;o) (but remember they don't tell you every detail but they should be helpful enough)
I’ve operated these for years you have to drive the lift in the foreward position with the front arrow pointing foreward the leveling system won’t work unless the boom is in the back of the machine that’s why it keeps beeping at you, so drive with the boom in the back and the arrows on the front pointing foreward
An old trick that always use for battery terminals is,...Completely remove the bolts on both clamps, then spread them slightly. Then you are safe to tap them on with a mallet. Then reinstall the bolts and snug them up. Nice machine.
Frequently, machines in the inop row are the best deal, especially when the auction house has acres of stuff to sell, and they move on quickly. On the limit switch you replaced, did you not notice the mounting bracket was removable? Two bolts into tapped holes. If the wire is still in good shape, you should be home free! That particular limit switch appears to inhibit high speed travel. The "deedle-deedle beep is a danger warning, triggered in you're in a dangerous position...as a certain amount off level, or extended too far when working off the side. Yes, it is annoying, but so is turning the thing over! It is an important safety device...DON'T mess with it!
@charlescastillo8870
Жыл бұрын
Rookie got a lot to learn, I'm out he's painful to watch😮
@TheGrimReaper1
Жыл бұрын
Matt, i just happened across your channel. I just love your video and the calm peaceful way you sort stuff out. I wish we had had something like this at work before retiring. I could have got so much more work done, especially the guttering in difficult to reach places,and with less hassle.
You need to blow the air filter out from the inside out. Good job on the rest .
that hydraulic gauge is both thermometer and fill level. oil level needs to be at the arrow marks, not related to the temperature reading.
@TurkeyLakePublicWorks
Жыл бұрын
Cool, thanks
That toggle switch can go in either way around. The centre wire would be the power in and the other 2 wires would be power out. Depending on which way the 2 output wires get the current, the controller will either run the pump in forward or reverse.
that’s actually a clean old boom. i’ve seen a LOt worse
Clearly you got a auto parts house that is clueless, all they had to fdo is give you a pick up truck battery of the same sixe,I have done this alot working on logging equipment,Woorks the same and is a better option since it is similar battery just a bit of difference of the terminal set up. Pretty cool project.
Maybe the beeping is from the angle of the extended portion of the boom that holds the basket….perhaps it should be vertical for no beeps?
I my scissor left usually just jammin forward and then start to come back in the stick jem it forward again that's your your second speed it picks up the pace
probably should have put some new battery terminals on there with that new battery
If you carefully pinch the fuel line with locking channel locks you don’t loose that much fuel everywhere
Great video, good work! Do you live in Howey in the hills Fl? Do you do tree work?
What auction? In PA?
Hey Mat how much did you get the lift for, its very nice
I would have tried some lube on that switch before replacing it. Maybe some silicone or some other dry lube.
It should have outriggers. Possibly hydraulic on each wheel?
20:52 word from an oldie- please don’t grab a bunch of wires then get the music to suddenly blast out - it really did almost give me a heart attack- fortunately my wife was close by. Other than that I have just found your channel- it looks interesting so good luck to you on the way forward. Although my window box is to small to warrant heavy equipment I do enjoy watching these types of vids.
@TurkeyLakePublicWorks
Жыл бұрын
haha sorry for the scare
Matt, do you want to know the reason why those designers do that? They are told by the bean counters (the accountants) of those companies to cause a simple fix to become complicated. Why would that want to do that so the person who owns the machine to bring it to the dealership to have it fix. Why would they do that? So that the company will be given the money to have it fixed. This will allow both the companies to stay in business. This was happening for possibly more than a hundred years. Ford doesn't want it to be that way any more. Why not? Dealership fee's and them setting their own priced for a vehicle. As for the place where that equipment came from, it was possibly originally sold well past the MSRP (Manufacturers Suggested Retail Price) of that lift.
What is the name of this music
Matt, those cylinders have closely placed fins around them, and they're opposite each other. This is known as a horizontally opposite piston engine. After the air filter, there's ducting, which surrounds those two cylinders. Oh, I nearly forgot. The crankshaft pulley has a belt that spins a blower, which delivers air in through shrouding, which additionally travels between those fins, cooling them. How do I know this? I was studying automobiles since 1982, which was my second year of high school.
tilt sensor is on the fritz shouldn’t trigger when lowered super common with the old genie booms
@TurkeyLakePublicWorks
2 ай бұрын
I thought the same... good to know! Thanks
Yes, it's warning you that it's on uneven ground.
Use those channel lock pliers to squeeze the terminal’s sides to make them smaller loosen the bolts install then tighten the bolts. Maybe instead of a new battery, just terminal repair would have saved you money. Snug is not good enough for battery terminals tight is right.
Random question, that I haven't been able to find an answer to. I need to replace my starter on my Z60; how much does the engine actually pivot out of the way..? Thanks. Dave
@TurkeyLakePublicWorks
2 ай бұрын
The engine is fairly accessible. I don't know about pivoting it.
@Penguilator
2 ай бұрын
@@TurkeyLakePublicWorks Hi, here is what it looks like pivoted as much as it can. Won't let me attach an image. It moves about 25 degrees out...
@TurkeyLakePublicWorks
2 ай бұрын
@@Penguilator That's cool, I didn't know it pivoted. I really like the machine and how easy it is to work on.
It's the same as before. They want you to visit the dealership to have it serviced by their technicians. Do you want to know why it was beeping incessantly? You shouldn't move it while that box is up I the air. It does that so you stay safe. Yes, it annoying, except it's mandatory. This is due to the fact that the government wants to maintain control of those companies. All you need to do is to put it in different positions and remember when thst beeping happens. Not all those positions will solicit those beeps.
Phillips screws are a pain in the neck 😇😇😇
What was inoperable about it? A couple of switches,oil change and battery,then do a maintenance check. Where did you get it? I want a couple of inoperable lifts too!
@TurkeyLakePublicWorks
Жыл бұрын
That's how it was listed
Theas old lifts get realy hard to keep running had a boss who bought old condor lifts back In the day and they took lot of tls
You can't do that with a ladder great job
Do you mind sharing what you paid for that?
@TurkeyLakePublicWorks
Жыл бұрын
I believe it was $10,500 plus auction fees, and I had to pay to ship it
@orecrnogorac5388
Жыл бұрын
@@TurkeyLakePublicWorks That really isn't a lot for that machine. After all, it's a 60 ft boom not a 30 or 45 ft so it really is cheap. Prices of machinery in Europe are wild now and getting one of those bad boys for that kind of money is basically impossible.
Try to lube switch first WD 40
You need to get a harness for sure….
@TurkeyLakePublicWorks
Жыл бұрын
I have one now
Nice video, thanks. Just subscribed, I think you'll do well.
You pronounce the name of the engine like this,,,Doytz
That poor battery!
Mark your date and hrs on your filters when you replace them for interval reminder. And no, you won’t drain your hydraulic tank by changing a filter, some leakage but not the whole tank. (Inexperience), never roll rubber seals over threads, rather us blunt object to stretch them into place. I’m not trying to not pick, but rather give you 73 years of experience in heaven equipment operation and servicing. Pour your oils with spot on top side of bucket that allows air in and stop the glug gluging. Hope some of my suggestions help you in the future.
@TurkeyLakePublicWorks
Жыл бұрын
Thank you
I thought you broke the drain plug. 😂
@TurkeyLakePublicWorks
Жыл бұрын
Same!
Another new subscriber from the U.K., how do you get down if the engine fail, don’t work alone I suppose!!
@TurkeyLakePublicWorks
Жыл бұрын
It uses the battery to lower the basket in case of an engine failure
@Histandard2011
Жыл бұрын
Also most lifts have a manual valve in the basket to bleed off the pressure to allow the bucket to go down even if everything fails.
If the machine is beeping ,should be because the machine is not level
What a rush! Recommend you put 100' of rope in a bag and perhaps a repel harness somewhere in the bucket, so if it breaks down you can get down and they don't find you like the guy in Tremors, dead up a power pole !
@TurkeyLakePublicWorks
Жыл бұрын
Great movie
I would try just putting some lubricants on the old girl first.
put a rope in the bucket. Just in case it quits on you.
WD40
No that’s not how it’s designed, lift the boom and you can get to them. Get a manual for your machine so you know how to properly use and service it. Your battery terminal fix was garbage, get new ends and do it right.
Click bait title... Films self commiting OSHA violation.
@TurkeyLakePublicWorks
Жыл бұрын
Google scare quotes. OSHA doesn't apply to me
just file the jaws on the terminal clamp nd lube the threads instead of making a whole video of how to butcher a brand new battery. Cowboy Just take the whole bracket off instead of explaining how the manufacturer was not as smart as you
SMH ,not really a repair just a battery replacement. Real repair is chasing down the numerous electrical problems lifts have and rebuilding cylinders etc.
@TurkeyLakePublicWorks
Ай бұрын
Been there, done that. Your opinion means nothing to me.
@gloknor
Ай бұрын
@@TurkeyLakePublicWorks Neither does your video matter....to anyone apparently.
@TurkeyLakePublicWorks
Ай бұрын
It matters to you because you commented. In fact, you’ve commented twice now which helps the algorithm. They say haters are the biggest fans.
@gloknor
Ай бұрын
@@TurkeyLakePublicWorks Whatever makes you feel better but the fact remains you fixed nothing just changed a battery , a joke of a repair .
@TurkeyLakePublicWorks
Ай бұрын
@@gloknor whatever you say, Stan
Change you timing belt at 3000 hours