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Budget Overland Trailer Build Pt2 - DIY Deck Lid, Gas Struts & Mounting an RTT

It all started off as a Lowe’s utility trailer. In episode part 1 We striped the trailer down to it’s bare bones and built it back up! Started with beefing up the trailers base and tongue, then installed a new 2k lbs axle and installation kit. This allowed us to adapt larger BFG 33” mud terrain tires wrapped around 17” JKU take off wheels.
Now Join me In episode Part 2 of the offroad trailer build , as I continue the plan to fabricate and install a new deck lid for the trailer that will double as lockable storage and provide a solid mounting solution for our Rooftop tent. We also install a few other goodies, like a tongue box for additional storage, some recovery tracks, as well as repurpose some old leveling Jacks I saved laying around! Come enjoy the build, let’s get to work. 👊🍻
Trailer Build Sheet:
Lowe’s utility trailer and specs:
www.lowes.com/pd/Carry-On-Tra...
MC210 max coupler articulation hitch:
www.cuoffroad.com/product-lin...
2k lbs trailer axel :
m.northerntool.com/shop/tools...
wheels and tires: jku take offs
trailer Jack:
amzn.to/3JdeHKe
trailer Jack mounts:
www.homedepot.com/p/Replaceme...
Tongue box:
www.harborfreight.com/2-34-cu...
Tongue cut to 9ft:
10ft 2x3 .180 wall steel trailer tung
paint supplies
www.amazon.com/dp/B017X6IC6M/...
trailer wire extension
amzn.to/338J5G5
wheels spacers
amzn.to/3GEqb7L
lug nuts
amzn.to/3ozJ7hX
locking Latches
www.amazon.com/dp/B01NH0LDYT/...
20ft 1 1/2” square tube .095 wall
20ft 1” square tube .120 wall
Lift gate gas struts:
www.amazon.com/dp/B09DPWK56K/...
M416 trailer fenders
compactcampingstore.com/produ...
Body armor RTT
amzn.to/3ozXItC
Tail light light
amzn.to/3rxCIWd
Xbull recovery tracks:
amzn.to/3sP18dd
DISCLAIMER
Due to the factors out of control by ATEM OFFROAD, we cannot guarantee against improper use or unauthorized modifications of this information ATEM OFFROAD assumes no liability or responsibility for property damages or injuries incurred as a result of any information contained in this video. Use this information at your own risk . ATEM OFFROAD recommends safe practices when working on vehicles and or with tools seen in this video, any injury damage or loss that may result from improper use of these tools equipment or from the information contained in this video
Is the sole responsibility of the user and not ATEM OFFROAD. Be Safe
#overlandtrailerbuild #diycamptrailer #lowesoverlandtrailer
This video and description contains affiliate links which means if you click on one of these product links, I’ll receive a small commission.

Пікірлер: 88

  • @ATEMOFFROAD
    @ATEMOFFROAD2 жыл бұрын

    Disclaimer: for those that may be new to welding : here are some tips and may answers to some of your questions regarding the welding processes type and weld positions. In this video, I use a Hobart 110v welder and I switch between gas and flux core welding processes, both .035 wire size but each to there own specific uses. Most of the important penetration needed for structural integrity I use flux core with flat position welding techniques. This is because the limitations of my welder (at the time) offers the best penetration based on material thickness. I’ve since bought a new welder that can GMAW up to 5/16” stock and would be the process of choice. All flux core welding positions are performed in the flat position. Down hill welding is a process that proves to be better when dealing with thin metals. This is because as you move down, you get a faster travel speed and the arc will penetrate the base metal less. Thus it has lower heat input thanks to the faster welding speed. This also helps to prevent the excess melting or damage to the material, so you should be able to deal with thin metals without a problem. For instance, in most trailer plants which manufacture small trailers that are made of light gauge metal or thin wall tubing, running a downhill weld can help achieve 100 percent fusion while preventing overheating or even warping of the components. Vertical MIG welding, whether welding uphill or downhill is a daunting task for beginners, trust me I know. Learning it requires patience and if you are not extra careful you will get a rough, uneven bead, possibly with undercuts on both sides of the bead, which as you can assume is a bad thing. Before you start taking on projects in your neighborhood to make a few extra bucks that require vertical welding, make sure that you know what you are doing. Practice, practice, practice! A good vertical MIG welding technique should enable you to fight against gravity as it pulls the puddle downward. If properly adopted and mastered, vertical welding position is the most effective base position after flat position to study and take on other positions in the future.

  • @paulquiroz4070
    @paulquiroz4070Ай бұрын

    Really nice setup

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Ай бұрын

    Thanks you

  • @s.wilson5199
    @s.wilson51992 жыл бұрын

    I LOVE the hinged top!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks for watching 🍻

  • @damonstone3790
    @damonstone37902 жыл бұрын

    Love the trailer! I would suggest moving the track boards to the tailgate. When you need them you don’t want to dig everything out of the way. Maybe even hook them to the underside of the tent deck.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    I actually thought about putting the track on the tailgate but they were to long. The next best place would be under the Rtt, I do like that idea a lot and it wouldn’t be hard to move over there. Would be very convenient. Thanks for watching and sharing 🍻

  • @michaelstillman5717

    @michaelstillman5717

    Жыл бұрын

    Put them same place, just on the outside

  • @brokenrockadventures
    @brokenrockadventures Жыл бұрын

    Pismo is always one of our stops. Dune camping is getting harder and harder. We enjoy North Beach Campgrounds right off the beach.

  • @NotICON
    @NotICON2 жыл бұрын

    This is starting to look like a really awesome build, and I can't wait to see the final product. I think it would be really cool if you built a pull out that you could use as a cooking area with a cooler, gas stove, and a prep area.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks buddy, still waiting on our fenders , but it’s almost done just wanting to keep it stupid simple and light as possible, but still usefull on and offroad. I was thinking about a chuck box build just might end up doing something like it. That’s a good idea. Haven’t decided if I want to do that into the jk out on the trailer! Still considering! Thanks for watching buddy 🍻

  • @robertkerby2581
    @robertkerby25814 ай бұрын

    You did a great job! Well done, Sir!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    4 ай бұрын

    Thank you 🙏

  • @Mrgstotz
    @Mrgstotz11 ай бұрын

    Hey brother, Glenn here in sunny CA. Just want to take a minute and let you know how much I enjoy your videos and they're done very well.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    11 ай бұрын

    Thank you Glenn I appreciate it, welcome to the channel 🍻

  • @carlosandrade7439
    @carlosandrade7439 Жыл бұрын

    That rear gate would make a perfect fold down tailgate to use as a quick table.

  • @BottleJackBuddy
    @BottleJackBuddy2 жыл бұрын

    Great build!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thank you , it’s been a fun build 🍻

  • @peten6445
    @peten6445 Жыл бұрын

    Great job!!!! Super sweet trailer!!!

  • @Jakethepwasher
    @Jakethepwasher2 жыл бұрын

    Love it!! Looks killer

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks buddy, it’s been a fun little trailer build! 🍻

  • @number4777.
    @number4777. Жыл бұрын

    Super nice build and very well done!!Building one now hope to finish before winter.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    Thank you I appreciate it. it’s been a fun little build. Good luck on getting it done before winter 🍻

  • @NajarOffroad
    @NajarOffroad2 жыл бұрын

    Looks great man!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks buddy I appreciate it 🍻

  • @davidsandoval9096
    @davidsandoval90962 жыл бұрын

    Love how the trailer came out. I like it a lot. Oh!! I was in pismo this past weekend and the weather feels really good. Keep the vids coming!!!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    I appreciate it, I’m hoping it does well in pismo, we are excited to check it out! Thanks for watching 🍻

  • @kulotsgarage118
    @kulotsgarage1182 жыл бұрын

    Wow!! Great job!!! Genius

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks for watching 🍻

  • @route4x468
    @route4x4682 жыл бұрын

    good job

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thank you! It’s been a fun project ! 🍻

  • @TNEZCHANNEL
    @TNEZCHANNEL2 жыл бұрын

    that's a nice looking trailer, congrats!!!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    It’s been a fun little build, thank you for watching 🍻

  • @cindyhook1289
    @cindyhook1289 Жыл бұрын

    I would bring the top all the way to cover over the gate. Then lock it. Those pins can easily be busted off. Awesome build though!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    Great idea 🍻

  • @taylorcameron9251
    @taylorcameron92512 жыл бұрын

    Awesome videos keep it up!!!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks for watching 🍻

  • @brokenrockadventures
    @brokenrockadventures2 жыл бұрын

    Great build. Pismo svra is a favorite.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Pismo was a really fun trip, thanks for watching 🍻

  • @barrygrantham3390
    @barrygrantham3390 Жыл бұрын

    Looks like you might be able to use the tail gate for a side work table with a little fab work, I really like the build! Nice job!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    A solution for this is in the works , a couple more videos I need to get out first , thanks for watching 🍻

  • @danpayan9468
    @danpayan9468 Жыл бұрын

    Dude awesome build👍

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    Thank you 🍻

  • @vegasfordguy
    @vegasfordguy2 жыл бұрын

    Looks awesome 👍 I enjoy watching your videos and the way you go over all the details is always great. Keep up the good work!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thanks for watching I appreciate it 🍻

  • @vegasfordguy

    @vegasfordguy

    2 жыл бұрын

    @@ATEMOFFROAD Here's mine if you're interested in seeing it. kzread.info/dash/bejne/mHlqmqSNnZXMmrw.html

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    @@vegasfordguy I just checked it out awesome TJ 😎, new subscriber here too👊

  • @vegasfordguy

    @vegasfordguy

    2 жыл бұрын

    @@ATEMOFFROAD Thank you!

  • @marshallcox134
    @marshallcox1342 жыл бұрын

    Yall be cool neighbors, Tj jeep and a fk8 type r!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    I have awesome neighbors 😎 thanks for watching 🍻

  • @jessejames9576
    @jessejames9576 Жыл бұрын

    Nice job. I like what you’ve done. Maybe in the future you might consider two sliding drawers or trays so you can access the gear area while your r.t.t. Is deployed. Just an idea.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    I’m hoping to find a truck decked drawer systems that size of the cargo space , it would be rad ! Good idea thanks for watching 🍻

  • @charlesrainey6830
    @charlesrainey683011 ай бұрын

    Bring me one!!!!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    11 ай бұрын

    Come get it , might sell it. Lol 🍻

  • @charlesrainey6830

    @charlesrainey6830

    11 ай бұрын

    $$$

  • @teamcq9204
    @teamcq92042 жыл бұрын

    Legit!!!!!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Thank you

  • @susanmullen7173
    @susanmullen71732 жыл бұрын

    put your track boards under the tent frame

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    I’m considering this. Thanks for watching 🍻

  • @BTBLive
    @BTBLive Жыл бұрын

    Great job. Not sure if i missed it. What steel tube did you use for the deck lid. Looks like 1x2 maybe 1/6 wall?

  • @adamcraighead3085
    @adamcraighead30859 ай бұрын

    Just curious on the tongue. What was the reasoning for making it as long as you did? What are the benefits? And what are the drawbacks?

  • @ATEMOFFROAD

    @ATEMOFFROAD

    9 ай бұрын

    I was unsure about the length at the time, and I wanted to be able to leave the trailer connected and parked perpendicular to the jeep, but still have clearance to open the rear tailgate. Also some obstacles I plan to take the trailer on have steep approach and departure angles , a longer tongue will allow the clearance for the trailer to not crash into the Jeeps spare tire. Since I have shortened the tongue to 40” from the box to the hitch. 🍻

  • @dmorox
    @dmorox Жыл бұрын

    Can you provide source info for the gas struts? Most of what I'm finding is in the UK, and mounting calculators are confusing. I have a heavy steel covered lid on my 3x4 trailer I would like to use struts on. Thanks.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    Yes these are 28” 200lbs gas struts amzn.to/3yYi1FP 🍻

  • @stevericci3308
    @stevericci330827 күн бұрын

    is that a 4x4 or 4x5 trailer

  • @davemac2006
    @davemac20062 жыл бұрын

    Great build. What is the trailer size?

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    3.5x5’ thanks for watching 🍻

  • @dougrogillio2223
    @dougrogillio22232 жыл бұрын

    11:02 The safety nut is not doing you any good unless the threads extend thru the nylon insert.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Yes that’s true, but in this case that doesn’t matter because there is a nut on the other side and the frame is threaded, therefore the nuts jam the bolt very secure! In theory that nut is not really necessary! Just additional! Thanks for watching 🍻

  • @bretpemberton2968
    @bretpemberton29682 жыл бұрын

    May I ask what was the final price on the build and how do you like it after 2 months. Thks

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    So far I’m loving it , it’s very simple , holds my gear and not very heavy to tow. I have around 2700 into the trailer that’s everything including the tent. Thanks for watching 🍻

  • @MUHLMEDIA
    @MUHLMEDIA2 жыл бұрын

    What welder do you recommend for beginners to build custom mods for these trailer builds? Planing to resupport and upgrade mine for offroad/overland use.

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    240v Hobart, Miller , Lincoln, Forney, or yes welder and that’s about it. If your interested buy it on Amazon run the crap out of it for 30 days if your not satisfied take it back! Amazon has some good deals! For a newbie to mig I’d suggest starting off with flux core wire and then if your serious you can then decide if you want to spend the extra for a gas setup! .035 is an all around good size wires up up to 1/2 stock. I’ll be doing a video on this subject soon. Thanks for watching 🍻

  • @MUHLMEDIA

    @MUHLMEDIA

    2 жыл бұрын

    @@ATEMOFFROAD Much appreciate the reply I should read your comments on this post. Would the 170 Amp-DC 240 V Lincolns Mig/Flux core welder at Harbor Freight be sufficient enough to get the job done?

  • @raphaelvongelmini8112
    @raphaelvongelmini8112 Жыл бұрын

    Why aren´t you mounting the xbulls on the underside off the decklet

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    It’s a good idea , but at the moment having those there would allow less space to fit my current totes and gear that I have. Currently Where those would fit when the lid is closed.my tail gate tables set on top of the totes.

  • @austinorr7291
    @austinorr72912 жыл бұрын

    Hey new to the Overland trailer scene. Why such a long hitch?

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Well I had planned on adding a bike rack there and a storage box. I then decided not to, and shorten it 16” still long enough to have the box and park the jeep perpendicular so that I won’t have to disconnect the trailer and still have room to set up and cook off my tailgate with a larger spare tire. With the longer tounge you get the clearances for this. Thanks for watching I appreciate it 🍻

  • @RustySprocket
    @RustySprocket2 жыл бұрын

    How much $$$ for a duplicate trailer? Will pick up in person!

  • @RustySprocket

    @RustySprocket

    2 жыл бұрын

    Seriously though... Take my money! That'd be right here at home in Wyoming!

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Man I totally would build you one too, almost picked up one today but it sold really quick before I could get to it! I’ll need to find a trailer first. Thank you for watching buddy I appreciate it🍻

  • @mikevargas2293
    @mikevargas2293 Жыл бұрын

    How much is that top tent ⛺

  • @ATEMOFFROAD

    @ATEMOFFROAD

    Жыл бұрын

    Inspiredoverland.com

  • @yemingli643
    @yemingli6432 жыл бұрын

    how to send the sample for you to test?

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    Any business inquiries reach me on my email at atemoffroad@gmail.com 🍻

  • @yemingli643

    @yemingli643

    2 жыл бұрын

    @@ATEMOFFROAD thanks.i will connect you.

  • @haydendenard2693
    @haydendenard26932 жыл бұрын

    Also flux core is not what you want for structural welds in an ideal world also MIG Vs flux core requires more prep there should be absolutely no oil no mill scale etc. With mig it requires more prep than stick /flux core the flux actively attaches itself to the contaminants and floats it to the top of the puddle and that's what the slag leftover is a mixture of the flux and contaminants this is why they use stick to weld pipelines for instance of mig we're stronger and less sensitive to prep they'd be out there welding with mig welders because it's way faster but not as structurally sound without more prep you've got it backwards be careful what you advise people to do after watching these 2 videos you might want to add a disclaimer to your videos

  • @ATEMOFFROAD

    @ATEMOFFROAD

    2 жыл бұрын

    This situation is not “ideal world” outdoors GMAW offers poor shielding properties from the wind. To be clear this video is not a how to weld video , this is sharing how I built my trailer. Every video has a disclaimer. I always suggest that if you are not comfortable welding to never weld and to seek a professional for this task. Welding in the flat position is always suggested. the generally preferred progression for FCAW is uphill. But this is not absolute. All FCAW passes that are structurally made are done in the flat position. The only reason FCAW is introduced in this video is because of the current machine (at the time) limitations. FCAW offered best penetration for the material thickness compared to GMAW processes. I have since purchased a new machine that welds GMAW up to 5/16” stock plenty of penetration for the the job in the flat position and would be the process of choice. At the beginning I meant to say less prep after the welding, it takes time to clean flux off the weld , anything worth welding should be cleaned throughout no matter what the process! I appreciate the insight 🍻