Bosch K-jetronic Pressure Testing - Mk2 Golf GTi 16v

Автокөліктер мен көлік құралдары

#vw #mk2 #golf
K-jetronic fuel pressure testing on the Volkswagen Golf Mk2 Gti 16v but will be the same for most CIS systems on other cars like porsche, Volvo, Lotus, Ford XR3i
How to build a pressure tester for less than £60
System pressure 4.7 to 5.4bar
Control pressure we will test and adjust when the engines running.
All injectors are flowing as close as factory spec as we can get them, 2ml out of tolerance isnt bad for 30 year old injectors.
Idle test done, sightly over the 20ml at 35 but again once the engines running we can tweek the CO2 level to being this down.
Gauge:
www.ebay.co.uk/itm/ASSEMBLED-...
Barbed M12x1.5 ends:
www.ebay.co.uk/itm/Bosch-Syte...
Twin M12x1.5 adapter:
www.ebay.co.uk/itm/METRIC-RIG...
Inline tap:
www.ebay.co.uk/itm/8mm-5-16-H...
Fuel Hose:
www.ebay.co.uk/itm/RUBBER-REI...
Manual available
shareasale.com/r.cfm?b=510988...
Use code GREYGOOSE22 for 22%, off site wide
Join this channel to get access to perks:
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Пікірлер: 43

  • @colinaitchison7683
    @colinaitchison76832 жыл бұрын

    Hi, Just watched you video for the first time, I have a few k-jet cars, rebuilt the metering head and painted black like yours and finished the with petrol resistant lacquer, worked for me no more pealing paint after petrol spills.

  • @damiencooke7783
    @damiencooke77833 жыл бұрын

    Excellent vid, really helpful

  • @Caswell404
    @Caswell404 Жыл бұрын

    🙏🙏

  • @jonb4667
    @jonb46672 жыл бұрын

    Nice clean engine bay. thanks for the video

  • @GreyGooseRestorations

    @GreyGooseRestorations

    2 жыл бұрын

    Thanks

  • @stevenharpervw
    @stevenharpervw3 жыл бұрын

    Great video ! Ironically I just posted up how to do the same, but with a Mk1 golf cis system

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Thanks 👌

  • @dagogarcia486
    @dagogarcia486 Жыл бұрын

    Hola, first time I see you, very interesting video, not to many info about this systems I'm in Mexico and have a golf gl 1987, still have his original cis system, wish you were here to help in few details jajajajaj,

  • @alvarodelamo3923
    @alvarodelamo39233 жыл бұрын

    A good vídeo. You can put in the description the eBay links for buying. Thanks. Grettings from Spain. I work in my kr too

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Will add them on asap

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Ebay links added in the description

  • @ravenmaster6364
    @ravenmaster63643 жыл бұрын

    Great video and great channel too 👍👍. Some amazing work has gone into this, i wish i had your knowledge!.I have a quick question if you have a moment please? 👍 I have a mk2 gti 16v with an abf motor running kr hardware and still on kjet all done by a previous owner. Its never given me any trouble apart from when the aftermarket immobiliser got stuck on. The problem i was having is that when i fired it up it just died straight away. My mechanic made an adjustment to the mixture using the key on the metering head and the idle screw. It improved the initial firing up but the car then would idle for a few mins then would shut itself off, just die!. Its not in use at the moment but id like to get it fixed if i can! many thanks fo any suggestions 👍👍 best wishes.

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Thank you 👍 First off I'd be looking at the immobiliser, trace where its been wired into and unplug it all, then see if thats your problem.

  • @ravenmaster6364

    @ravenmaster6364

    3 жыл бұрын

    @@GreyGooseRestorations Thanks for your reply 👍, the immobiliser was duly removed by a local auto electrician (sorry, i didnt explain it very well looking back!) That cured that particular problem. The firing up and dieing issue has been more recent. Im thinking it is fuel related maybe? many thanks again for your help 👍

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Did your mechanic understand the K-jetronic system? (Not to insult his/her intelligence) -check all rubber intake boots for spilts -check all vacuum pipes are ok - fuel pressure is what id be checking to as that can have a big effect on running

  • @ravenmaster6364

    @ravenmaster6364

    3 жыл бұрын

    @@GreyGooseRestorations Hi, wow that was a super quick response many thanks! 👍. Yeah he is an ex vw mechanic and was around when these cars were new at the dealerships, he is good but has retired/moved away now, the trouble is people dont want to chase faults on these older cars now! The vacuum lines have for a long time puzzled me, there aren't too many of them on the 16v is that correct? from airbox to inlet manifold ? mine seems to have those fabric connectors still! I've suspected the fuel pressure yes, accumulator maybe? It has always been faultless for a 16v really and never let me down until the occasional cut out started at junctions and start up. I have read up on kjet over the years and have a basic understanding but im not really clever enough to put it into practice! working on fuel systems worries me if im honest and electrically i struggle too 🙈 This spoils an otherwise really good car. Thanks for all your help again, i won't give up just yet 👍

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Have a look on Clubgti in the 16v engine and OEM injection sections, so much info in there. Yeah theres only handfull of people in the UK who will and can work on k-jetronic motors

  • @scanhead177
    @scanhead177 Жыл бұрын

    Hi, just doing my research before starting to look at my WUR problems. Just out of interest has have you ever seen anyone use the UTCIS electronic warm up regulator on a KR?

  • @GreyGooseRestorations

    @GreyGooseRestorations

    Жыл бұрын

    I've read alot about that and others but I've never actually seen one fitted.

  • @helderlourenco5475
    @helderlourenco5475 Жыл бұрын

    hi, could you help me ? where did you buy the 2 little blue thread part and the little steel pipe to make the pressure test system ? regards

  • @GreyGooseRestorations

    @GreyGooseRestorations

    Жыл бұрын

    All parts were bought via ebay

  • @hoffa2586
    @hoffa25863 жыл бұрын

    Is this similar concept to an 8v kJet CIS Mk1? Will be doing same this winter.

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Yes pretty much the same, i think the warm up regulator is slightly different but testing the pressure is the same

  • @justinMacPhee
    @justinMacPhee9 ай бұрын

    My 8V is dying after a few minutes of running and I have a feeling it might have something to do with the fuel pressure. Any other ideas you can think of maybe? starts fine when cold, runs for a few minutes and starts losing power until it dies.

  • @GreyGooseRestorations

    @GreyGooseRestorations

    9 ай бұрын

    It could be that its not holding system pressure or it may be another fault being CIS-E it has the lambda sensor and DPR to contend with

  • @alanromero5906
    @alanromero59062 жыл бұрын

    So i have an issue where i think my plunger in my distributor is stuck because i keep getting fuel delivered even though the metering flap is closed?

  • @GreyGooseRestorations

    @GreyGooseRestorations

    2 жыл бұрын

    Could be, theres 3 torx bolts that hold the metering head onto the air metering part. Undo those and gently lift the metering head off, that will allow you access to the fuel plunger. Some fuel may dribble out when you pull the plunger out, just give it a clean up with some form of WD40 stuff.

  • @linasklicius7902
    @linasklicius79023 жыл бұрын

    I want somebody to work on my gti 16v I have running ptoblem

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Whats up with yours?

  • @linasklicius7902

    @linasklicius7902

    3 жыл бұрын

    @@GreyGooseRestorations starts cold ok Starts warm up and starts play up and down iddle.even when driving struggle to go full revs.im slowsly giving up😭

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    Sounds like it could need the warm up regulator rebuilding, or the idle valve is playing up, when you turn the ignition on does the idle valve give a constant buzz? Its the part on the right hand side of the inlet manifold with a long rubber pipe/tube going to the air intake pipe

  • @linasklicius7902

    @linasklicius7902

    3 жыл бұрын

    @@GreyGooseRestorations i swap with another still same.yes is buzing.where in uk you located?

  • @GreyGooseRestorations

    @GreyGooseRestorations

    3 жыл бұрын

    If its buzzing then its working. So once the cars warm it wont idle and won't rev properly? North Wiltshire

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