5 Welding Problems Fixed: Welding Basics for Beginners

Ғылым және технология

A scenic tour of 5 common welding defects, their cause and how to fix them.
There are many welding defects, and the ability to identify and correct them will make you a better welder. In this video, we go over the following:
0:00 Intro
0:31 Lack of Fusion
2:30 Weld Profile
3:35 Porosity
5:00 Undercut
6:03 Cracking
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Пікірлер: 67

  • @TimWelds
    @TimWelds2 жыл бұрын

    You can learn to weld. I'll show you exactly what to do in my affordable online welding courses at courses.timwelds.com.

  • @BrotherRain
    @BrotherRain3 жыл бұрын

    I've been certified since 1981, welded on Trident subs for Electric Boat, have worked multiple nuclear power plants, bridges, buildings and some ornamental stuff. SMAW (stick), GMAW (mig) and GTAW (tig), some brazing on steel, stainless and aluminum. I've even done plastic welding on large acid baths made of thick sheets of poly that had to be fabricated on location. There's a huge amount of information online these days to learn welding techniques that were not available to my generation. One thing I can say, I like your presentation, the information is spot on and really helps to make it simple to new welders what to look for. My mantra: puddle control at all times. Carry on, you're doing a great service.

  • @troybrake5686

    @troybrake5686

    11 ай бұрын

    I done a acid room one time and I was never so glad to be done with that, I can't remember now if it was 1/4 or 3/8s but I remember it taking a dick yr! We custom made a galvanize plant to dip hog flooring so we didn't have to keep sending it to IL to have it done, our galvanize was was better and looked alot better with a few rolls of aluminum foil melted into the tank of liquid zinc.....oh the good ol dayt, lol

  • @algordon5843
    @algordon58433 жыл бұрын

    Im back watching this video for the 3rd or 4th time because I'm trying to correct some basic faults (a self taught welding starter). The fact that Im here and not going to one of the hundred or so video welding tutorials I have watched says it all. Thanks!

  • @TimWelds

    @TimWelds

    3 жыл бұрын

    Thank you so much!

  • @Draconanification
    @Draconanification3 жыл бұрын

    i work as a daily mig welder on structures , the explanation of welding of this its very very precise and concising , absoluty well explained and with out making it very long , Congratulations man those are perfect examples of welding ploblems and his reazons ,very well resolved and explained ,CONGRATS FINALLY A GOOD VIDEO OF WELDING PROBLEM SOLVING !! , amazing content, new subscriber over here 👍👍👍

  • @philgoogle1535
    @philgoogle15353 жыл бұрын

    I have been looking for information on mig welding defects and how to correct them. I've learned something from this. Thanks Tim👍

  • @berthaduniverse
    @berthaduniverse3 жыл бұрын

    Good indepth info for me, as I'm self taught and your videos are really helping me visualize were I need improvement.

  • @markashlock9017
    @markashlock90173 жыл бұрын

    Really Great and well explained information. Thanks Tim!!!

  • @melgross
    @melgross3 жыл бұрын

    Great Tim. Very good examples. You are the guy I send beginning welders to.

  • @anglosaxon244
    @anglosaxon2443 жыл бұрын

    i like the way you explain things!! Its very clear and understandable.!.thanks.

  • @nickgood8166
    @nickgood81663 жыл бұрын

    Good, succinct, clear, detailed - thanks!

  • @erickanderson7202
    @erickanderson72026 ай бұрын

    Tim I like the way you teach techniques. I am enjoying your videos. I’m fairly new to welding and I’m learning quite a few tips from you. I really appreciate that. You do this for people like me. Hope you had a great Thanksgiving. Take care. Erick Phoenix, Arizona

  • @maxasaurus3008
    @maxasaurus30083 жыл бұрын

    Good! I like the examples of things to look out for.

  • @jamesb43
    @jamesb433 жыл бұрын

    Great information. I have a feeling I am going to be returning to this video a lot.

  • @dennisnashville7114
    @dennisnashville71143 жыл бұрын

    Thank you for sharing your knowledge and experience. I’ve always wanted to learn how to weld and I’m slowly getting there. (Not as easy as it looks, huh?) 🤪

  • @flatearthbear4077
    @flatearthbear40773 жыл бұрын

    A wealth of useful information Thank You !

  • @abdallahdaali3683
    @abdallahdaali36833 жыл бұрын

    Thanks man . I like your information you are the best ,😍😍😍

  • @jh_2219
    @jh_22193 жыл бұрын

    Thank you for another informative video. Can you make one that breaks down how the puddle(close up) should look like while stick welding?

  • @TimWelds

    @TimWelds

    3 жыл бұрын

    I'll put that on the list. I have some better equipment for arc shots now than I did when making most of my stick videos. Thanks for the suggestion!

  • @chrismitchell45
    @chrismitchell453 жыл бұрын

    Great stuff!

  • @habertamoti7298
    @habertamoti7298 Жыл бұрын

    Thank you Mr Tim. I need notes if it is possible.

  • @davewallace5008
    @davewallace5008 Жыл бұрын

    Aluminum is classed as 'hot short' as soon as it is heated it kinda waters it down, and if no filler is applied the weld becomes brittle and weak. I've seen many running perfect beads using TIG but used no filler, and if those welds were to be put into service, they'd fail almost instantly. Nice presentation, I like it.

  • @joecolletti
    @joecolletti3 жыл бұрын

    Nice job :). I knew nothing about welding, but clicked because I'm interested. Your "4 types of welding" video and this one were really clear overviews...makes me want to find a local class and get hands on. Thanks Tim!

  • @hareeshthayananth8631
    @hareeshthayananth86312 ай бұрын

    Good job

  • @slavnyan1152
    @slavnyan11523 жыл бұрын

    Hi. I absolutely love your videos. I'm intrested in welding and recently my uni sponsored a (TIG / MAG) course, which I will attend, so gathering im gathering some knowledge. I would like to have request if possible. Could you make a video about welding mascs, as i can't find any on your channel?

  • @pedroiiiflores3032
    @pedroiiiflores303211 ай бұрын

    Thank you.

  • @ianmac2963
    @ianmac2963 Жыл бұрын

    Thank you :)

  • @highwrite
    @highwrite3 жыл бұрын

    Hey Tim, do you have a video about welding gloves and other protective clothing? Why are some gloves specifically defined as 'Argon' welding gloves? thx

  • @Migman2020
    @Migman20203 жыл бұрын

    a nice video to do would be one on doing a vertical stringers on the mig on thick plate

  • @ericmirabal7078
    @ericmirabal70783 жыл бұрын

    Hey Tim, looking to purchase a mig welder for auto body and misc jobs like wrought iron fencing project that I’m going to start. Which make and model do you recommend?

  • @georgevossen3846
    @georgevossen38468 күн бұрын

    Thanks

  • @Onset_Nonsense
    @Onset_Nonsense Жыл бұрын

    My high school has a separate career tech building for all types of stuff, milling, construction, welding, auto, you can also get certified for solid works and a lot of other software

  • @EricRShelton
    @EricRShelton3 жыл бұрын

    What nobody ever seems to explain and what I still don't understand is WHY the weld profile is bad. Is it just unsightly? Is it a functional weld with too much extra material on top, or is it structurally compromised?

  • @trace6402
    @trace64022 жыл бұрын

    Spot on. Fish eyes on aluminum is like Snake eyes in craps, generally bad!

  • @TheJumpingJake
    @TheJumpingJake Жыл бұрын

    Nice tip about groove welding that will stick with me - If you want full penetration, focus on the bottom body

  • @omnianti0
    @omnianti02 жыл бұрын

    im welding concrete rods that have anti rust treaement and using mig nogas it created huges bubbles i brushed the rods before with steel but this treatement seem to be electrorlytic or such deep impossible to remove

  • @chimrichalds1422
    @chimrichalds14227 ай бұрын

    Hi, i have a porosity problem exactly like the middle weld. What cfm should the regulator be set at? It's a 110v miller mig

  • @karipap6722
    @karipap67222 ай бұрын

    Perfect weld.

  • @emskiholla
    @emskiholla2 жыл бұрын

    What respiratory do you use please?

  • @jpv9653
    @jpv96533 жыл бұрын

    Hello, thank you for your informative Videos. I have a question: I am thinking of buying a (low budget) welder. I am total beginner; im just thinking of some DIY projects (maybe like a fire pit or a smoker, maybe little things for inside the house; this kind of stuff. Aluminum ? ... don't know yet). What would you recommend? first idea: Stick welder. But maybe also MIG; maybe first used with flux core? Or do you think a DIY person could self taught learn TIG? If it is not overly expensive, Id like to be a little future proof, if that makes sense. For the time being, I only have one phase current available at my house (which is 230V in Germany). Can I expect acceptable examples on this or do I need 3phase (400V in Germany). Thanks for your input.

  • @Jjmoyyo

    @Jjmoyyo

    3 жыл бұрын

    In my humble opinion stick is the best to start with it's cheaper and easy to set up for a beginner and your not dealing with gas or wire just rods. You don't need to spend to much 1-2 hundred euro will be plenty good enough as long as it can do 100 -150 it will be enough for 99% of jobs

  • @jamestaylor1078
    @jamestaylor10783 жыл бұрын

    I've seen almost all these welds on tools from harbor freight.

  • @rayg5445
    @rayg5445 Жыл бұрын

    What am i doing wrong if my mig weld comes out super black? My gas is working and I'm keeping my gun close to the weld. Thanks

  • @notsofast5495
    @notsofast5495 Жыл бұрын

    Im welding on a trailer. Im having no luck welding the bottom side of the beams. Ive got an old Powermate 100 and im welding 3/16 steel. Welder says heat should be at 8-9 and wire speed at 6. It just spits and sputters. Slightly slower wire speed and it just hisses and never gets going. Slightly faster and the eire just bounces off the iron. I can’t adjust gas flow and I have a full tank.

  • @rolandomota1923
    @rolandomota1923 Жыл бұрын

    Is penetration needed when welding??? Idk if i want to weld anymore

  • @leonardorojas1781
    @leonardorojas17813 жыл бұрын

    Hi Tim. What is the best solution to avoid inhaling the fumes of burning rods without causing porosity and without a respirator mask? I was planning to blow away the fumes with a soft blowing fan, but now I don't know what I'll do. Wearing a respirator mask is an option, but sometimes it's just too hot and very uncomfortable. Please share advice about this :)

  • @TimWelds

    @TimWelds

    3 жыл бұрын

    If you are stick or flux core welding, which produce the most fumes, the fan won’t cause porosity because the flux will protect the weld on site. With MIG or TIG, you won’t have as many fumes, but you can probably still get away with a fan blowing away. If you find you’re getting porosity, you can increase the gas flow a little or reposition the fan.

  • @leonardorojas1781

    @leonardorojas1781

    3 жыл бұрын

    @@TimWelds Thank you Tim. 😁 I'm a beginner with stick welding. Fumes are very nasty, I'll try to blow them away from my nostrils with a fan and exhaust them with an extractor. It will look like an luxurious shop. Ha. Because no welder in my whole province does this. They sniff it all in. Dumb thing to do. Haha. I like comfort and safety.

  • @MrArtVein

    @MrArtVein

    3 жыл бұрын

    OSHA guy here please wear a respirator. You have a lot of options, there's even COOL version I forget the name that stays cooler than most. Search cool air respirator

  • @leonardorojas1781

    @leonardorojas1781

    3 жыл бұрын

    @@MrArtVein A blower and an air extractor is not enough? 😱 What number of respirator filter?

  • @Subway1427
    @Subway14273 жыл бұрын

    One of the most common issues for porosity, is the welder failing to clean spatter and build up from inside the nozzle. The first thing I check when someone comes up to me asking why they’re getting porosity is usually due to this. Second most common is welding on contaminated surfaces. Grease, oil, dirt, rust or even too much anti-spatter

  • @matheusvanos5649

    @matheusvanos5649

    5 ай бұрын

    If is a dirt pipe inside that you cannot have access to clean or grind? I believe that these youtube tutorials should cover these real-world scenarios. These are challenging welds that several beginners will face. Weld a fresh and clean both sides steel plate, I made good weld from my first day. This is a dream condition for any welder.

  • @keithbicker4320
    @keithbicker43202 жыл бұрын

    Hi when I try a weld I get 1/2 on one side and 1/2 on the other just slage inthe midle what am I doing rong

  • @TimWelds

    @TimWelds

    2 жыл бұрын

    I assume you’re running a stick weld with 6013 rod, which commonly has this problem. If that’s the case, you probably need more amperage. A different type of electrode, like 7018 might make life easier too.

  • @mireillelemay3638

    @mireillelemay3638

    2 жыл бұрын

    @@TimWelds I have the same problem and I am welding thin plate (14 gage), so I can't really go up in amperage. I'm using 6013 rod, 5/64" in size. I'll run another few tests and if I can't get away with it, I guess I'll have to use another type of rod. Any advise is welcome...

  • @thegbgfamily
    @thegbgfamily2 жыл бұрын

    Don´t bogart this joint my friend!

  • @larryroberson6518
    @larryroberson6518 Жыл бұрын

    Push or pull ?

  • @weldmaster1825
    @weldmaster18252 жыл бұрын

    I don't know why..but I weld stick weld so good from all angles..but I weld mig like shit..It just doesn't make sense for me this machine..only the horizontal welds are looking good

  • @TimWelds

    @TimWelds

    2 жыл бұрын

    If your technique is working in the horizontal position, my guess is that your settings (both wire speed and voltage) are too high. The recommended and automatic settings from most manufacturers (especially Miller) are really hot and won’t work in all positions. I would try the settings for 1 or 2 material thicknesses thinner than you are running when you are working out of position.

  • @kaieteurcanada
    @kaieteurcanada6 ай бұрын

    Hey... welcome to the shaaaapppp. LMAO.

  • @its_ziloz2154
    @its_ziloz21546 ай бұрын

    I can’t tell if he’s trying to flex his fire extinguisher

  • @JamesKelly89
    @JamesKelly89 Жыл бұрын

    My welds look like they were done by Stevie Wonder.

  • @cellanddanielle
    @cellanddanielle2 жыл бұрын

    How do yall Weld a 2nd and 3rd pass and still keep a straight line? Lol

  • @warrendeimler5556
    @warrendeimler55562 жыл бұрын

    Stick welding is too hard I put the machine back in the barn

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