{1109A} SMPS transformer disassembly and reverse engineering

Ғылым және технология

In this video number {1109A} SMPS transformer disassembly and reverse engineering a 24 v 10 ampere 240 watt smps chopper trannsformer TCSF240C . I explained and demonstrated how to open, how to diassemble ferrite core based high frequency smps chopper transformer. i explained how to get its winding data, core size, wiring sequence, winding turns and wiring directions of primary winding, secondary winding, reset winding or tertiary winding, and vcc winding or auxilary winding. i found this transformer in cabur XCSF240CP 240 watt power supply for automation system.
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#smps #transformer #rewinding
00:00 how to disassemble ferrite core transformer
01:11 how to unsolder / desolder smps transfomer using manual solder sucker
04:29 how to open ferrite core transformer
13:30 smps transformer winding data

Пікірлер: 47

  • @Solder_it
    @Solder_it26 күн бұрын

    This is advanced/expert level, i didn’t see any like this.. Thanks!

  • @HaseebElectronics

    @HaseebElectronics

    25 күн бұрын

    i am thankful for your valuable support

  • @W1RMD
    @W1RMD28 күн бұрын

    Excellent as always! Take care.

  • @kaizen1071
    @kaizen107128 күн бұрын

    Sıfırdan devre oluşumunu görmek çok teferruat lı.Heyecan verici bir video. Teşekkürler. Allah CC razı olsun

  • @izzzzzz6
    @izzzzzz627 күн бұрын

    If the power supply was a "good design" They would have something to stop a shorted transformer from destroying half the circuit board. Also nothing is a good design if spare parts are not available. We should be able to order any transformer in any device. That's a lot of work. Good job!

  • @HaseebElectronics

    @HaseebElectronics

    25 күн бұрын

    great indeed it is a nicely engineered design and very safe with properly incorporated safeties but there are some unexpected conditions in upcoming session we will study it and will explore its root cause for failure. i will trace the circuit

  • @khanlalavlogs
    @khanlalavlogs28 күн бұрын

    Nice sharing, keep it up dear...

  • @salh2665
    @salh266529 күн бұрын

    ❤❤❤❤شك ا على المعلومات استاذ ❤❤❤

  • @hamishussen1589
    @hamishussen158929 күн бұрын

    May Allah Blessed you.Thanks for ur informative video

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    most welcome dear brother

  • @gauripartapshanker9197
    @gauripartapshanker919729 күн бұрын

    Very very informative vedeo. I never seen such informative and knowledgeable vedeo. Thank you so much God bless you. I spacialy like that you start your vedeo from name of God and end with name God. God bless you,

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    it is my pleasure yes it is my routine that i start and end of my video for health and peace for my viewers it means May the peace, mercy, and blessings of Allah (God) be with you

  • @gregoriomandigma3817
    @gregoriomandigma381729 күн бұрын

    VERY INFORMATIVE

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    it is my pleasure

  • @g4z-kb7ct
    @g4z-kb7ct29 күн бұрын

    This is a good practical example of the method to reverse a transformer and very informative. However in reality it's cheaper to just buy another 24V psu ;-) Meanwell DIN Rail 24V 10A PSUs are about 1/4 the cost so good value and good quality and would serve the same purpose. It's a bit extreme to actually do this level of transformer reversing in order to copy and build another transformer. From a business point of view the time alone makes it not worth the effort, especially counting the number of small wires in each cable. It is good for increasing knowledge but that's all really. I have salvaged some of that 0.1mm transformer wire it's very useful for rebuilding tiny damaged traces on arcade game pcbs :-)

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    fabulous special thanks for your valuable comment

  • @natureformymind-wl7jo
    @natureformymind-wl7jo29 күн бұрын

    👍238 와우😮 멋진 영상 감사합니다.신기하네요😅❤

  • @pr-ts1jl
    @pr-ts1jl29 күн бұрын

    Very good job.congratulations

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    Thank you very much

  • @Edmorbus
    @Edmorbus29 күн бұрын

    Thank you for this beautiful explanation

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    You are very welcome

  • @aliemlek
    @aliemlek29 күн бұрын

    👍👍👌👌

  • @wechselrichterschaltungen
    @wechselrichterschaltungen29 күн бұрын

    super gut erklärt!

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    Es ist mir ein Vergnügen. Bleib gesegnet

  • @senvbalu784
    @senvbalu78429 күн бұрын

    Köszönjük!

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    külön köszönöm az értékes támogatást

  • @tvbox8478
    @tvbox847829 күн бұрын

    👍

  • @Hasanihtiyar
    @Hasanihtiyar17 күн бұрын

    Sir, can we check the integrity of the SMPS transformer with a measuring device? Or how can we test it with an oscilloscope? I would appreciate it if you could answer both of them. I watch your videos all the time. Thank you for providing very important information.🙏🏻🙏🏻

  • @pbelectronic9287
    @pbelectronic928729 күн бұрын

    Sir can you explain - why in battery charger smps voltage boost to it's mentioned voltage , why it is high than battery voltage even when I set the voltage perfectly. Please explain the situation.

  • @hamidkarimioffical
    @hamidkarimioffical29 күн бұрын

    Hello, that was great, thank you. Please explain the schematic diagram of a medical x-ray board. Thank you❤🇮🇷

  • @user-wg3wf3ry1u
    @user-wg3wf3ry1u12 күн бұрын

    Sir jee... ferit cor transfarmar ko on Kar ke kese check karten hen... please reply

  • @blingmotions6996
    @blingmotions699629 күн бұрын

    How to know the primary side of those transformers?

  • @johanbotha9889
    @johanbotha988929 күн бұрын

    Good day sir. I was wondering. Does the formula V1/V2=N1/N2 still applies when working with transformers in a SMPS circuit? The reason I ask is because when I work out the V2 values according this turns you get and if I use 230V(V1) as mains in, I getting strange V2 values.

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    No That formula doesn't apply to smps transformer In ferrite core transformer there are too many parameters involved like Frequency Cross sectional area Core material Switching topology Input voltage Core permeability Duty cycle Type of switching pulse Wire size

  • @johanbotha9889

    @johanbotha9889

    29 күн бұрын

    @@HaseebElectronics Thank you very much. I thought so, but was not sure.🙏🙏

  • @viktorminetski2426

    @viktorminetski2426

    28 күн бұрын

    Такую работу не каждый опытный инженер может выполнить. Ещё нужен запас проводов и изоляции.

  • @johanbotha9889

    @johanbotha9889

    28 күн бұрын

    @@viktorminetski2426 Thanks, but can you please translate!🙏🙏

  • @paulcohen1555
    @paulcohen155529 күн бұрын

    Isn't any solvent that will soften the lacquer and ease disassembly?

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    it takes days to dip in acetone or IPA or MEK for many days to soften the glue between the core halves, but sometimes it fails to soften and in result the core gets cracked or broken also boiling the trasnformer for 10-15 minutes in water gives the similar results but i use this method, i feel it effective

  • @paulcohen1555

    @paulcohen1555

    29 күн бұрын

    @@HaseebElectronics Okay, I wanted to know if solvent works. Can heating the core damage it or change it's properties? Did you have any problems with that? If I use an oven, can you give an estimate of the highest temperature?

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    @paulcohen1555 this method not degrades its specs Extreme Overheating causes to degrade or destroys the core material's epoxy bonding

  • @suatkaleli5075
    @suatkaleli507529 күн бұрын

  • @MdIsmail-ci5uy
    @MdIsmail-ci5uy29 күн бұрын

    Assalamu Alaikum Wa Rahmatullahi Wa Barakatuh sir I have a one question 74hc07 74hc14 like these I want to test this IC with practical but I don't know what kind of voltage I will provide in the input terminal I read the data sheet but I couldn't understand what kind of voltage I must need provide please sir if you explain about this we will get help from you

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    video number 1027 is for 7414 or 5414 it is schmitt trigger i will arrange testing for 7407

  • @ikehsamuelifeanyi4925
    @ikehsamuelifeanyi492529 күн бұрын

    Where is the circuit diagram of the SMPS board?

  • @suatkaleli5075

    @suatkaleli5075

    29 күн бұрын

    it is under the transformer

  • @HaseebElectronics

    @HaseebElectronics

    29 күн бұрын

    circuit diagram will be prepared in upcoming video (second part of this video, hopefully coming day after tomorrow 14 May 2024 evening )

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